HCS02.1E-W0028-A-03-NNNN Bosch Rexroth Indramat

MPN: R911298374

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The Bosch Rexroth Indramat HCS02.1E-W0028-A-03-NNNN is a drive controller in the HCS IndraDrive Controllers series. It features a peak current of 28 Amps and supports a power range from 1.5 to 11 kW. The unit uses internal air cooling with an integrated blower and has an IP20 rating.

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Product Description:

The HCS02.1E-W0028-A-03-NNNN is a drive controller manufactured by Bosch Rexroth Indramat within the HCS IndraDrive Controllers series. It regulates three-phase motors in automated cells, coordinating torque, speed, and position with feedback from the connected motor and encoder system. By combining power electronics and control logic in a single chassis, it simplifies cabinet layouts and supports modular machine designs used in material handling, packaging, and general-purpose motion tasks. This arrangement allows one compact unit to serve as both the power stage and the motion control interface for a machine axis.

The controller employs internal air cooling through an integrated blower, so it can remove heat from the power section without relying on an external fan assembly. Its mains input accepts 3 × AC 200–500 V with a ±10% tolerance, allowing operation on a wide range of plant voltages without a separate transformer. A device peak output of 28 A peak current supplies short-term acceleration energy to synchronous or induction motors during rapid indexing, speed changes, and other transient load conditions. The unit uses design version 1 and has an enclosure rating of IP20 for protected installation inside an electrical cabinet.

Within the HCS02 line, the controller supports applications across a continuous mechanical power range of 1.5–11 kW, which suits small and mid-range axes in coordinated automation systems. The integrated power section supports an infeeding / fed supply arrangement, so regenerative energy from decelerating axes can be returned to the DC bus or dissipated through external resistors when required by the installation. Classified as an HCS Drive Controller, the unit provides parameterizable motion functions for conveyors, pick-and-place gantries, and light machining spindles. It can therefore be used where compact size, controlled motor response, and shared bus operation are needed in a panel-based drive system.

Communication Interface
Not specified
Cooling Method
Air, internal (through integrated blower)
Design Version
1
Device Peak Current
28 A
IP Rating
IP20
Line Series
HCS02
Mains Voltage
3 x AC 200...500 V ±10%
Power Range
1.5 to 11 kW
Power Supply Unit
Infeeding / Feeded
Product Type
HCS Drive Controller
  • HCS021EW0028A03NNNN
  • HCS02 1E W0028 A 03 NNNN
  • hcs02.1e-w0028-a-03-nnnn
Fault / code What it means First corrective action(s)
F218 – Heatsink over-temperature Internal heatsink has exceeded the shutdown limit. Lower continuous load, clean or replace the axial blower, keep cabinet ≤ 45 °C.
F219 – Motor over-temperature Stator thermistor (or KTY/NTC) in the connected servo has tripped. Check mechanical load, verify motor-fan airflow, allow cool-down, check torque limits.
F220 – Bleeder overload Regenerated energy overheated the internal brake resistor. Soften decel/stop ramps, add an external resistor or upgrade to a regenerative (R-type) supply.
F226 – DC-bus undervoltage Link voltage dropped below the minimum while the drive was enabled. Find and correct mains sag, blown fuse or loose terminal; disable drive before removing mains power. 
F228 – Excessive deviation Following-error beyond parameter S-0-0159. Look for axis jams/slip, reduce acceleration, retune position loop gains. 
F229 – Encoder-1 failure (quadrant error) Motor-encoder signals corrupt or missing. Reseat feedback plug X4, inspect shield & +5 V, replace encoder or interface if required. 
F230 – Encoder-1 signal frequency too high Motor is spinning faster than the interface bandwidth. Check gear ratio/command velocities; fit higher-speed encoder if operation is intentional. 
F207 – Switch to un-initialised operating mode PLC requested a mode whose parameter is still “0”. Enter a valid mode in S-0-0032 … 35 or load a known-good parameter set, then reset the drive. 
F236 – Position-feedback difference Dual encoders disagree beyond monitoring window. Check secondary encoder wiring/mounting, realign encoders, repeat commutation. 
F381 – Mains failure (with HVR supply) At least one mains phase is missing. Replace blown fuses, tighten terminals, verify all three phases before restart. 
Model Peak / continuous current Power range Mains voltage Cooling Typical fit
HCS02.1E-W0028-A-03-NNNN 28 A peak (≈ 11 kW) up to 11 kW 3 × AC 200–500 V Internal blower Single-axis cells needing ≤ 11 kW 
HCS02.1E-W0012-A-03-NNNN 12 A peak (≈ 4 kW) 1.5 – 5 kW 3 × AC 200–500 V Internal blower Small pick-and-place or indexing axes 
HCS02.1E-W0054-A-03-NNNN 54 A peak (≈ 22 kW) up to 22 kW 3 × AC 200–500 V Internal blower Medium-power packaging / woodworking lines 
HCS02.1E-W0070-A-03-NNNN 70 A peak (≈ 30 kW) up to 30 kW 3 × AC 200–500 V Internal blower High-inertia servo axes, large robots
HCS03.1E-W0100-A-05-NNNN 100 A peak (≈ 45 kW) 15 – 75 kW 3 × AC 400–500 V Forced-air Mid-range machines needing higher overloads 
HCS03.1E-W0150-A-05-NNNN 150 A peak (≈ 75 kW) 20 – 90 kW 3 × AC 400–500 V Forced-air Heavy presses, test stands, extruders
Code Diagnostic Meaning
F207 Switching to un-initialised operating mode
F217 Blower not connected (≥ 100 A devices)
F218 Amplifier over-temperature shutdown
F219 Motor over-temperature shutdown
F220 Braking-resistor overload shutdown
F226 Undervoltage in power section
F228 Excessive deviation (following-error)
F229 Encoder 1 failure – quadrant error
F230 Max. signal frequency of encoder 1 exceeded
F236 Excessive position-feedback difference

Frequently Asked Questions about HCS02.1E-W0028-A-03-NNNN:

Q: What is the peak current rating for the HCS02.1E-W0028-A-03-NNNN controller?

A: The peak current supported by the HCS02.1E-W0028-A-03-NNNN drive controller is 28 A.

Q: How is the HCS02.1E-W0028-A-03-NNNN IndraDrive controller cooled?

A: This model uses an internal cooling method with an integrated blower to manage temperature.

Q: What mains voltage range is supported by the HCS02.1E-W0028-A-03-NNNN controller?

A: The HCS02.1E-W0028-A-03-NNNN is designed for use with 3-phase AC mains voltage from 200 to 500 V ±10%.

Q: What IP protection rating does the HCS02.1E-W0028-A-03-NNNN controller provide?

A: This drive controller has an IP20 rating, offering basic protection against solid objects.

Q: What is the power range for the HCS02.1E-W0028-A-03-NNNN controller?

A: The power output range for this model is between 1.5 and 11 kW.


Internal Product Review

  • ‘‘The HCS02.1E-W0028-A-03-NNNN is an HCS drive controller designed for efficient motion applications across a 1.5 to 11 kW power range. Internal blower cooling and IP20 protection make this unit a strong choice for dependable cabinet-mounted performance.’’

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