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HCS04.2E-W0420-N-04-DNBN Bosch Rexroth Indramat

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The Bosch Rexroth Indramat HCS04.2E-W0420-N-04-DNBN is a drive controller in the HCS IndraDrive Controllers series. It provides an output current of 300 Amps with a short-circuit rating of 42000 Amps rms, and uses air cooling through an integrated blower with cooling air volumes of 600 m3/h for IP23 and 165 m3/h for IP54. The controller measures 782 mm in height, 330 mm in width, 380 mm in depth, and weighs 80 kilograms.

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Product Description:

The HCS04.2E-W0420-N-04-DNBN drive controller is produced by Bosch Rexroth Indramat and belongs to the HCS IndraDrive Controllers series. It serves as the power conversion and regulation stage for industrial servo and induction motors, linking plant mains to the machine axis. By executing closed-loop commands and supervising protective thresholds, the unit stabilizes torque and speed in material-handling lines, packaging equipment, and other motion platforms that require coordinated multi-axis control.

Key electrical limits outline safe integration with the supply network. A branch fuse of 400 A pairs with upstream breakers to clear line faults, while the logic section draws only 72 W of auxiliary power. The inverter can deliver up to 300 A of continuous motor current, and the converter side accepts a rated input of 271 A from the feeder conductors. For high-capacity installations, the power stage carries a short-circuit withstand rating of 42000 A rms, allowing the controller to sit on reinforced busbars without extra isolation hardware. These values set the electrical envelope used when selecting cables, contactors, and thermal sensors for the drive panel.

Thermal management and mounting clearances help maintain reliable operation once the system is energized. The power modules dissipate 3710 W, so the internal blower moves 600 m³/h of air in IP23 cabinets or 165 m³/h behind IP54 covers. To keep pressure low, at least 7 dm² of free inlet and outlet area is needed, and 200 mm of top or bottom clearance must be respected. Air flows from front to rear, matching the M12 DC-bus jumper layout. Physical dimensions of 782 × 330 × 380 mm and a mass of 80 kg affect panel reinforcement and lifting requirements, while the infeeding/feeded arrangement supports common-bus operation at a rated control voltage of DC 24 V.

Branch Fuse
400 A
Control Power Input
72 W
Cooling Air Volume (ip23)
600 m3/h
Cooling Air Volume (ip54)
165 m3/h
Cooling Method
Air, internal (through integrated blower)
Dc Bus Connection
M12
Depth
380 mm
Height
782 mm
Mass
80 kg
Min Air Inlet/outlet
7 dm2
Output Current
300 A
Power Dissipation
3710 W
Power Supply Unit
Infeeding / Feeded
Product Type
HCS Drive Controller
Rated Control Voltage
DC 24 V
Rated Input Current
271 A
Short-circuit Rating
42000 A rms
Top/bottom Clearance
200 mm
Width
330 mm
  • HCS042EW0420N04DNBN
  • HCS04 2E W0420 N 04 DNBN
  • hcs02.1e-w0054-a-03-nnnn-aa
  • HCS4.2E-W0420-N-04-DNBN

Frequently Asked Questions about HCS04.2E-W0420-N-04-DNBN:

Q: What is the branch fuse rating for the HCS04.2E-W0420-N-04-DNBN controller?

A: The HCS04.2E-W0420-N-04-DNBN IndraDrive Controller uses a 400 A branch fuse for circuit protection.

Q: What is the maximum output current of the HCS04.2E-W0420-N-04-DNBN?

A: This drive controller provides an output current of 300 A, suitable for high-demand applications.

Q: How is the HCS04.2E-W0420-N-04-DNBN cooled?

A: Internal air cooling is achieved with an integrated blower system in this model.

Q: What is the rated control voltage of the HCS04.2E-W0420-N-04-DNBN?

A: It has a rated control voltage of DC 24 V for its control circuitry.

Q: What short-circuit rating does the HCS04.2E-W0420-N-04-DNBN offer?

A: The short-circuit rating for this controller is 42,000 A rms, supporting enhanced safety in operation.


Internal Product Review

  • ‘‘The HCS04.2E-W0420-N-04-DNBN is an HCS drive controller with air cooling through an integrated blower and a 300 A output current. A 271 A rated input current and a 42000 A rms short-circuit rating support dependable performance in demanding drive systems. Strong electrical capacity and effective thermal handling make the controller an excellent choice for high-load industrial motion applications.’’

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