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HCS03.1E-W0070-A-05-NNNV Bosch Rexroth Indramat

MPN: R911308416

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The Bosch Rexroth Indramat HCS03.1E-W0070-A-05-NNNV is an HCS Drive Controller from the HCS IndraDrive Controllers series. It features a device peak current of 70 Amps and supports mains voltages from 3 x AC 400 to 500 Volts. The unit has a power range of 15 to 75 kW and uses internal air cooling through an integrated blower.

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Product Description:

The HCS03.1E-W0070-A-05-NNNV is a drive controller manufactured by Bosch Rexroth Indramat for the HCS IndraDrive Controllers series. Classified as an HCS drive controller, it converts line power into regulated motor voltage and manages feedback so motion axes follow programmed profiles. In automated cells, the unit coordinates torque production, braking, and safe shutdown, acting as the compact interface between plant control networks and compatible servo or induction motors. This arrangement lets the connected drive system respond quickly to load changes during positioning, speed control, and deceleration. By integrating power electronics, logic supply distribution, and a brake transistor, it reduces panel wiring and supports straightforward setup in packaging, printing, and material-handling machines.

The controller accepts a three-phase mains input of 3 × AC 400…500 V +10 %, –15 %, so it can be connected directly to common factory power systems without an external transformer. Internal airflow is provided by internal air cooling with an integrated blower, which removes heat from the power section during operation. The enclosure is rated IP20, so the unit is finger-safe but must be installed inside a closed electrical cabinet. Proper cabinet airflow still matters because the blower moves heat through the controller rather than out of the enclosure. For short acceleration bursts, the power stage can deliver a peak current of 70 A, while continuous operation must stay within a power range of 15 to 75 kW.

The energy interface uses infeeding and regenerative operation, allowing deceleration energy to return to the DC link instead of being wasted as heat. The unit uses DC 24 V from the DC bus for low-voltage control circuits and includes an integrated brake transistor. This arrangement simplifies low-voltage distribution inside the panel and supports shared DC-link operation during axis braking events. The controller belongs to the HCS03 line series and has design version 1, which sets the connector layout for this build. Voltage code 05 matches the specified mains class and completes the electrical configuration.

Cooling Method
Air, internal (through integrated blower)
Design Version
1
Device Peak Current
70 A
IP Rating
IP20
Line Series
HCS03
Mains Voltage
3 x AC 400...500V +10%, -15%
Power Range
15 to 75kW
Power Supply Unit
Infeeding / Feeded
Product Type
HCS Drive Controller
Voltage Code
05
Voltage Supply from DC bus
DC 24V from DC-Bus and integrated brake transistor
  • HCS031EW0070A05NNNV
  • HCS03 1E W0070 A 05 NNNV
  • hcs03.1e-w0070-a-05-nnnv
Fault / code What it means Corrective action (first-line)
F218 – Amplifier over-temperature Drive heat-sink above shut-down limit Clean/replace blower, improve cabinet airflow, keep ambient ≤ 45 °C 
F219 – Motor over-temperature Stator thermistor tripped Check mechanical load & motor fan path, allow cool-down, verify torque limits
F220 – Bleeder overload Internal brake resistor overheated by regen energy Lengthen decel ramps or add external resistor / regenerative infeed
F226 – DC-bus undervoltage Link < ≈300 V while drive is enabled Find mains sag or blown fuse, verify HCS mains terminals, reset after supply is stable
F228 – Excessive following-error Cmd vs. actual position gap > S-0-0159 Inspect mechanics for jams/slip, reduce accel/velocity, retune position loop
F229 – Encoder-1 quadrant error SinCos / EnDat signals corrupt or missing Reseat X4, inspect shield & 5 V, replace encoder or feedback PCB if required
F230 – Encoder-1 frequency too high Motor speed beyond interface bandwidth Check gearing / max speed; fit high-speed encoder if intentional
F207 – Un-initialised operating mode PLC commanded a mode not parameterised in S-0-0032…35 Enter valid mode or load good parameter set, then Reset Class-1 Diag. ()
F236 – Dual-encoder mismatch Encoder-1 vs. Encoder-2 difference > window Check secondary encoder wiring, realign, repeat commutation
F381 – Mains failure One or more AC phases lost (with HMV/HVR supply) Replace blown fuses, tighten L1-L3 terminals, power-up after all phases OK
Model Peak device current Power range Mains voltage Cooling Weight Typical fit
HCS03.1E-W0070-A-05-NNNV 70 A 15 – 75 kW 3 × AC 400-500 V Internal blower 13 kg  Single-axis cells, mid-power robots
HCS03.1E-W0054-A-05-NNNN 54 A 15 – 75 kW 3 × AC 400-500 V Internal blower 12 kg  Compact packaging / tool axes
HCS03.1E-W0100-A-05-NNNV 100 A 15 – 75 kW 3 × AC 400-500 V Internal blower 20 kg  Heavy servo axes & small spindles
HCS03.1E-W0150-A-05-NNNV 150 A 15 – 75 kW 3 × AC 400-500 V Internal blower 24 kg High-inertia presses, gantries
HCS02.1E-W0054-A-03-NNNN 54 A 1.5 – 11 kW 3 × AC 200-500 V Internal blower 6.7 kg  Lower-voltage lines & retrofits
HCS02.1E-W0028-A-03-NNNN 28 A up to 11 kW 3 × AC 200-500 V Internal blower 6 kg Light pick-and-place, indexing axes
Code What it means / likely trigger
F218 Amplifier heatsink over-temperature – internal fan/climate or load too high. 
F219 Motor over-temperature – stator sensor trips under continuous overload or failed cooling.
F220 Bleeder overload shutdown – internal brake-resistor exceeded thermal limit during regen. 
F226 DC-bus undervoltage – mains sag, blown fuse or loose supply terminal while drive enabled.
F228 Excessive deviation – commanded vs. actual position error beyond window S-0-0159.
F229 Encoder-1 failure / quadrant error – corrupted motor-feedback signals or cabling. 
F230 Max. signal frequency of encoder 1 exceeded – motor running faster than interface permits. 
F236 Excessive position-feedback difference – dual encoders disagree beyond tolerance.
F207 Switching to un-initialised operating mode – at least one mode parameter is “0”.
F381 Mains failure (with HVR supply) – one or more AC phases missing.

Frequently Asked Questions about HCS03.1E-W0070-A-05-NNNV:

Q: What is the maximum device peak current for the HCS03.1E-W0070-A-05-NNNV controller?

A: The HCS03.1E-W0070-A-05-NNNV supports a peak current of 70 A, allowing for high power output requirements.

Q: How is the HCS03.1E-W0070-A-05-NNNV controller cooled?

A: This model features air cooling using an internal integrated blower to maintain optimal operating temperature.

Q: What mains voltage does the HCS03.1E-W0070-A-05-NNNV controller support?

A: The HCS03.1E-W0070-A-05-NNNV is designed for use with 3-phase AC mains voltages from 400 to 500V with a tolerance of +10% to -15%.

Q: What level of ingress protection (IP rating) does the HCS03.1E-W0070-A-05-NNNV offer?

A: This controller is rated at IP20, offering basic protection against solid objects greater than 12mm but no protection against water.

Q: What power range is supported by the HCS03.1E-W0070-A-05-NNNV drive controller?

A: The HCS03.1E-W0070-A-05-NNNV fits applications requiring a power range between 15 and 75kW.


Internal Product Review

  • ‘‘The HCS03.1E-W0070-A-05-NNNV is a Bosch Rexroth Indramat HCS drive controller designed for 3 x AC 400 to 500 V input. Internal air cooling through an integrated blower and IP20 protection support dependable cabinet operation in demanding motion systems. A 70 A peak current gives the unit strong dynamic capability, making the controller a very capable choice for 15 to 75 kW applications.’’

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