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HCS04.2E-W0480-N-06-NNNN Bosch Rexroth Indramat

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The Bosch Rexroth Indramat HCS04.2E-W0480-N-06-NNNN is part of the HCS IndraDrive Controllers series and is designed as a drive controller for 3-phase AC asynchronous and synchronous motors. It features internal control supply at DC 24 V, air cooling through an integrated blower, and supports external braking resistors. The controller complies with EMC standards EN 61800-3 for emission and immunity and allows installation up to an altitude of 3000 meters.

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Product Description:

The HCS04.2E-W0480-N-06-NNNN drive controller is produced by Bosch Rexroth Indramat within the HCS IndraDrive Controllers series. This device forms the power conversion and regulation stage between a three-phase supply and synchronous or asynchronous motors in automated machinery. By monitoring feedback and modulating its output, it coordinates speed, torque, and position loops executed by higher-level motion CPUs. The unit uses an integrated power supply section, so it can operate as an infeed or regenerative module in applications where energy flows in either direction.

Its control electronics are energized from an auxiliary bus at DC 24 V (±20%), avoiding dependence on the mains during startup or fault recovery. Power components use internal air cooling through an integrated blower, and the blower forces cabinet air across heat sinks without requiring external ducts. Dynamic braking energy is dissipated through an external braking resistor, which helps keep the intermediate circuit voltage below its limit during rapid deceleration. Conducted emissions meet EN 61800-3 limits for industrial environments, and the protective earth conductor must have a cross-section of 10 mm² to carry possible fault currents without excessive heating.

To maintain immunity to electrical disturbance, the controller meets EN 61800-3-1 requirements for conducted and radiated interference. It is suitable for continuous service at installation altitudes up to 3000 m without derating, which supports use in elevated industrial facilities. The power section synchronizes with mains systems at 50/60 Hz ±5% on TT, TN, or IT networks, and it is rated for transient events in Category III overvoltage areas commonly found inside industrial switchgear. Bidirectional power flow, galvanic isolation in PELV circuits, and an integrated RFI filter for industrial areas support operation with both synchronous and asynchronous three-phase motors.

Braking Method
External Braking Resistor
Communication Interface
Not specified
Control Supply
Internal
Control Voltage
DC 24 V (±20%)
Cooling Method
Air, internal (through integrated blower)
Emc Emission
EN 61800-3
Emc Immunity
EN 61800-3-1
Ground Conductor Min
10 mm²
Insulation
Galvanic Isolation (PELV)
Integrated Rfi Filter
Industrial Areas
Mains Type
TT/TN/IT
Max Install Altitude
3000 m
Motor Compatibility
3-Phase AC Async/Sync
Nominal Frequency
50/60 Hz ±5%
Overvoltage Category
Category III
Power Flow
Bidirectional
Power Supply Unit
Infeeding / Feeded
Product Type
HCS Drive Controller
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Frequently Asked Questions about HCS04.2E-W0480-N-06-NNNN:

Q: What control voltage does the HCS04.2E-W0480-N-06-NNNN require?

A: The HCS04.2E-W0480-N-06-NNNN operates with a control voltage of DC 24 V, allowing a tolerance of ±20%.

Q: What braking method is used by the HCS04.2E-W0480-N-06-NNNN?

A: This drive controller uses an external braking resistor for its braking method.

Q: How is the HCS04.2E-W0480-N-06-NNNN cooled?

A: Cooling is achieved through an internal air system with an integrated blower in this model.

Q: What types of motors does the HCS04.2E-W0480-N-06-NNNN support?

A: It is compatible with both 3-phase AC asynchronous and synchronous motors.

Q: Which EMC standards does the HCS04.2E-W0480-N-06-NNNN meet?

A: This controller is compliant with EMC emission and immunity standards EN 61800-3 and EN 61800-3-1.


Internal Product Review

  • ‘‘The HCS04.2E-W0480-N-06-NNNN is an HCS drive controller with an internal control supply and DC 24 V control voltage. Air cooling through an integrated blower and compatibility with 3-phase AC asynchronous and synchronous motors make this unit a strong fit for demanding motion systems. Bidirectional power flow with an external braking resistor is a particularly valuable combination for controlled energy handling.’’

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