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HCS04.2E-W0640-N-04-DNNN Bosch Rexroth Indramat

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The Bosch Rexroth Indramat HCS04.2E-W0640-N-04-DNNN is a drive controller in the HCS IndraDrive Controllers series, with a mass of 140 kilograms and vertical mounting orientation. It uses internal air cooling through an integrated blower, requiring up to 1,200 cubic meters of air per hour for IP23 protection. The main connections are M12 terminals, and the nominal clock frequency is 4 kHz.

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Product Description:

The HCS04.2E-W0640-N-04-DNNN is a drive controller manufactured by Bosch Rexroth Indramat as part of the HCS IndraDrive Controllers series. The unit converts three-phase mains energy into regulated DC-bus power and inverter output, enabling precise speed and torque regulation for industrial servo and induction motors used in material-handling, packaging, and machining cells. No fixed communication interface is included, so application buses are added through option slots to match the control system used in the machine.

It mounts vertically inside a control cabinet and connects to the supply through an M12 terminal set, while a separate M10 pair handles the Bu+/Bu− link. The specified tightening torque on that link is 24 Nm, which helps keep the conductors secure under vibration. The controller’s PWM stage operates at a nominal switching frequency of 4 kHz, and internal cooling air is moved by an integrated blower; when the cabinet is open vented to IP23, the airflow requirement rises to 1,200 m³/h. Internal semiconductor losses can reach 490 W / 610 W, so the enclosure must provide at least 10 dm² of free inlet and outlet area to maintain adequate airflow.

In sealed IP54 service, the airflow demand drops to 270 m³/h because the air path is shorter and directed across the heat sink. External braking choppers and filters add 4,440 W or 5,770 W of power dissipation, and total losses at full rated current reach 4,560 W or 5,890 W. The controller weighs 140 kg, so the cabinet should be reinforced before vertical installation, and the power, earth, and DC-bus output connections all use M12 terminals. The Po/Pa+/Pc− conductors are tightened to 41 Nm, and the integrated power supply can operate in infeeding or fed mode, allowing the unit to return regenerated energy to the grid or accept power from an upstream rectifier.

Bu+/bu- Connection
M10
Bu+/bu- Torque
24 Nm
Clock Frequency (nominal)
4 kHz
Communication Interface
Not specified
Cooling Air Volume (ip23)
1,200 m3/h
Cooling Air Volume (ip54)
270 m3/h
Cooling Method
Air, internal (through integrated blower)
External Power Dissipation
4440 W / 5770 W
Internal Power Dissipation
490 W / 610 W
Mains/motor Connection
M12
Mass
140 kg
Min Air Inlet/outlet
10 dm2
Mounting Orientation
Vertical
Pe Connection
M12
Po/pa+/pc- Connection
M12
Po/pa+/pc- Torque
41 Nm
Power Dissipation (100% In)
4560 W / 5890 W
Power Supply Unit
Infeeding / Feeded
Product Type
HCS Drive Controller
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Frequently Asked Questions about HCS04.2E-W0640-N-04-DNNN:

Q: What is the Bu+/bu- connection type on the HCS04.2E-W0640-N-04-DNNN controller?

A: This controller features a Bu+/bu- connection type of M10.

Q: What is the nominal clock frequency of the HCS04.2E-W0640-N-04-DNNN?

A: The nominal clock frequency for this model is 4 kHz.

Q: What cooling method is used in the HCS04.2E-W0640-N-04-DNNN drive controller?

A: Cooling is achieved by internal air circulation through an integrated blower.

Q: What is the required mounting orientation for this drive controller?

A: The HCS04.2E-W0640-N-04-DNNN requires a vertical mounting orientation.

Q: What is the internal power dissipation rating for the HCS04.2E-W0640-N-04-DNNN?

A: This model has an internal power dissipation of either 490 W or 610 W, depending on the condition.


Internal Product Review

  • ‘‘The HCS04.2E-W0640-N-04-DNNN is an HCS drive controller with a 4 kHz nominal clock frequency that supports precise, consistent control behavior. Internal air cooling through an integrated blower handles thermal demand effectively, and 4560 W / 5890 W power dissipation at 100% In highlights strong continuous-duty capability.’’

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