B&R Automation Repair
Contact Wake Industrial by calling 1-919-443-0207 or by filling out the quote form on this page to receive a comprehensive, industry competitive quote FAST. Wake Industrial is a leading independent service provider specializing in B&R ACOPOS servo drives, 8LS series synchronous motors, and X20 Fieldbus I/O modules. Our trained technicians offer fast turnaround, quality repairs backed by a 1-year warranty, and a large inventory of replacement parts to keep your production running. We pride ourselves on quick response times and personalized support – no automated menus, just real experts ready to help. Explore each category of B&R products we service, along with examples of real part numbers and their specifications, to see how Wake Industrial can meet your needs.
ACOPOS Servo Drives and Motion Control Systems
B&R’s ACOPOS series servo drives are high-performance motion control units used to precisely control servomotors in industrial machines. These drives deliver accurate position, speed, and torque control for single- or multi-axis systems. Wake Industrial has deep experience repairing ACOPOS 8V1 series drives. Whether your drive throws error codes or has suffered a power fault, our team can diagnose and fix it. We also stock many ACOPOS servo drive models for fast replacement if needed, ensuring even legacy systems can be brought back online quickly. Common ACOPOS drive features include integrated brake choppers, line filters for clean power, and support for industry-standard fieldbus interfaces, making them reliable yet complex units that require specialized care during service.
| Part Number | Voltage Input | Continuous Current | Output Power | Cooling Type | Notes |
|---|---|---|---|---|---|
| 8V1022.001-2 | 3× 400–480 VAC | 2.2 A | ~1 kW | Convection | Compact, for light axes |
| 8V1045.001-2 | 3× 400–480 VAC | 4.4 A | ~2 kW | Convection | Integrated safety functions |
| 8V1090.001-2 | 3× 400–480 VAC | 8.8 A | ~4 kW | Convection | Mid-range power unit |
| 8V1180.001-2 | 3× 400–480 VAC | 19 A | ~9 kW | Forced Air | High torque applications |
| 8V1640.001-2 | 3× 400–480 VAC | 64 A | ~32 kW | Forced Air | Large machinery, multi-axis |
The B & R Automation 8V1010.50-2, a part of the 8V1 Series, operates with a main input voltage of 110 VAC. It has a peak current of 7.8 Aeff and features an integrated line filter.
8LS Synchronous Servo Motors
The 8LS Synchronous Motor series from B&R are high-performance AC servo motors known for their compact size, high torque density, and precision feedback. These brushless motors are used in everything from packaging machines to CNC equipment, paired with ACOPOS drives for closed-loop control. Wake Industrial provides complete servo motor refurbishment and repair for the 8LS series, including rewinding stators, replacing bearings and seals, encoder replacement/re-alignment, and dynamic testing. We also offer replacement 8LS motors (new or reconditioned) to swap into your system with minimal interruption.
| Part Number | Frame Size | Rated Speed | Nominal Torque | Encoder Type | IP Rating |
|---|---|---|---|---|---|
| 8LSA26.R0045D100-3 | Size 2 | 3000 RPM | 11.5 Nm (peak) | Resolver | IP65 |
| 8LSA34.R0030D000-0 | Size 3.4 | 3000 RPM | 6 Nm | Absolute single-turn | IP65 |
| 8LSA35.EB030D000-3 | Size 3.5 | 3000 RPM | 2.5 Nm | EnDat 2.1 Multi-turn | IP65 |
| 8LSA75.D1022D200-0 | Size 7.5 | 3000 RPM | 19.1 Nm (peak) | Incremental | IP65 |
| 8LSA84.S1030D000-0 | Size 8.4 | 3000 RPM | 48.4 Nm (nominal) | Optical Multi-turn | IP65 |
he 8LSA25.D9060S000-3 features a nominal speed of 6000 rpm, a stall torque of 0.600 Nm, and comes with an angled connector. The motor weighs 15 Kilograms and has a centering diameter of 40 mm.
X20 Fieldbus I/O Modules and Controllers
B&R’s X20 System is a modular PLC and I/O platform widely used for machine control and data acquisition. The X20 family includes CPU controllers, fieldbus interface modules, I/O slices (analog, digital, safety), and bus bases – all designed for flexible configuration in distributed control systems. At Wake Industrial, we understand that a failed X20 module can bring your production to a halt, whether it’s a networking module that’s lost communication or an I/O card giving erratic readings. We provide expert repair services for X20 series modules, including industrial communication modules (Ethernet POWERLINK, CAN, Modbus), as well as analog and digital I/O cards. Additionally, we keep a selection of common X20 modules available – so if you need an immediate replacement (new or refurbished), we can often ship one out same-day.
| Part Number | Type | I/O or Comms Spec | Power Supply | Notes |
|---|---|---|---|---|
| X20BB57 | Bus Base Module | 1× RS232, 1× CAN Bus | 24 VDC | With integrated CAN termination |
| X20BC0087 | Modbus Bus Controller | 2× RJ45 Ethernet (10/100) | 24 VDC | Modbus TCP/UDP support |
| X20AI1744 | Analog Input | 4 ch, 0–20 mA, 16-bit | 24 VDC | With isolation, diagnostics, fast sampling |
| X20AO4632 | Analog Output | 4 ch, ±10V / 0–20 mA | 24 VDC | Short-circuit protection, fast update |
| X20HB8884 | POWERLINK Redundant Hub | Dual line switching | 24 VDC | Ensures network uptime |
The X20SLX842 digital mixed module includes 8 secure digital inputs, Type A, and safemotion axes support for up to 4 axes. It also has 10 safe nodes for enhanced safety.
Choose Wake Industrial for Reliable B&R Repairs
Wake Industrial is trusted across manufacturing sectors as a reliable service center for B&R Automation products. To receive an industry competitive quote, send an email to sales@wakeindustrial.com with your contact information and the part you're looking for service on. Our repair processes are thorough, efficient, and engineered to meet the needs of mission-critical applications. From servo drives to PLC modules, we offer support for current production units and hard-to-source legacy equipment. Each repair is handled with precision and attention to detail, ensuring that when your part returns, it’s not only fixed—it’s restored to its original performance.
We do not claim to be an authorized distributor, but we offer value that the OEM cannot match: rapid turnaround, legacy support, cost-effective solutions, and personalized service. Whether you need immediate repair, a refurbished part, or simply a consultation to assess your options, Wake Industrial is ready to help. If you're experiencing downtime, error codes, or electrical faults in your B&R system, reach out now for a quote or a same-day replacement option. Wake Industrial is the partner your automation equipment deserves—trusted, fast, and fully focused on performance.
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Cary, NC 27513
