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HDS02.2-W040N-HA01-01-FW Bosch Rexroth Indramat

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The Bosch Rexroth Indramat HDS02.2-W040N-HA01-01-FW is an HDS Drive Controller from the HDS Drive Controllers series. It features an analog command communication interface, a built-in internal air blower for cooling, and has a rated current of 40 Amps. The controller supports operation at installation elevations up to 1000 meters above sea level and is designed with insulation classification C as per DIN VDE 0110.

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Product Description:

The HDS02.2-W040N-HA01-01-FW is a drive controller built by Bosch Rexroth Indramat and supplied in the HDS Drive Controllers series. It belongs to the DIAX04 controller family and functions as a power and control module for servo axes in automated machinery. Installed inside a multi-axis rack, the unit processes motion commands, energizes motor windings, and monitors feedback signals so that positioning and velocity loops stay within programmed tolerances on production lines, material-handling cells, or packaging systems. Its control section supports coordinated axis behavior where repeatable speed and position response are required over changing load conditions.

This controller delivers a continuous output of 40 A, allowing it to drive medium-power servo motors. Command and status data are exchanged through a single-channel analog interface, simplifying integration when the host CNC or PLC already issues ±10 V speed or torque references. Thermal energy created by switching devices is removed by a built-in air blower, so no external fan tray is required. The housing meets the IP10 protection category, which guards against accidental contact with live parts but presumes a filtered cabinet environment. Windings and internal wiring conform to insulation class C, which is suitable for the elevated operating temperatures typical of enclosed electronic assemblies.

Site conditions for this version are capped at 1000 m above sea level to maintain dielectric spacing and cooling performance. Full current is available when ambient air remains between +5 to +45 °C; above this range, output must be reduced, though controlled operation can continue up to +55 °C. During logistics or plant shutdowns, the electronics can withstand temperatures from -30 to +85 °C while unpowered. The operating range and the storage range are separate, so high storage temperatures do not indicate full-load operation at those conditions.

Command Communication Interface
ANALOG
Controller Family
DIAX04
Cooling Method
Built-in Internal Air Blower
Installation elevation
1000 M above sea level
Insulation classification
C as per DIN VDE 0110
Line
02
Maximum permissible ambient temperature de-rated
+55° C
Other Versions
None
Permissible ambient temperature range
+5 ... +45° C
Product Type
HDS Drive Controller
Protection category
IP 10 per DIN 40 050
Rated Current
40 A
Storage and transport temperature
-30 ... +85° C
Version
2
  • HDS022W040NHA0101FW
  • HDS02 2 W040N HA01 01 FW
  • hds02.2-w040n-ha01-01-fw
Fault / Error Code What it Means Recommended Corrective Action
F207 Drive attempted to enter an operating mode that has never been initialised.  Load a valid mode in parameters S-0-0032…35, store, then issue Reset Class 1 Diagnostics or power-cycle before re-enabling.
F218 Amplifier heatsink temperature exceeds shut-down limit. (, ) Lower cabinet ambient ≤ 45 °C, clean or replace the blower, restore airflow and cool-down, then reset the fault.
F219 Motor thermal sensor reports over-temperature (> 155 °C).  Reduce mechanical load/duty cycle, verify motor fan path and sensor wiring, let the motor cool completely, then re-enable.
F220 Internal brake / bleeder resistor overheated by excess regenerated energy.  Extend decel ramps or add an external brake resistor; clear the fault once the resistor temperature is normal.
F226 DC-bus under-voltage detected while the drive was enabled.  Check mains for brown-outs, be sure Drive Enable drops before AC is removed; restore supply and reset.
F228 Following-error too large – axis cannot track commanded profile.  Lower commanded accel/vel, inspect mechanics for binding or backlash, retune velocity/position loops.
F229 Encoder 1 quadrant error – feedback plausibility fault.  Inspect/replace encoder cable, route away from power lines, swap encoder or interface card if the error persists.
F230 Encoder 1 signal frequency exceeds interface limit. (indramat.net) Limit maximum speed or fit a lower-PPR encoder; clear the fault and restart.
F233 External 24 V control-supply fault.  Verify 24 V PSU capacity, tighten terminals, replace power-supply if sagging; reset once stable.
F236 Excessive position-feedback difference between encoders 1 & 2.  Check gearing constants and encoder-2 parameters, inspect cable integrity, realign or replace encoder if mismatch persists.
Drive Controller Family / Axes Rated Current (A cont.) Command Interface Line / Version Cooling Key Note
HDS02.2-W040N-HA01-01-FW  HDS / single 40 HA01 – ±10 V analog 2.2 Internal blower Analog command for legacy CNC/PLC loops 
HDS02.2-W040N-HD12-01-FW HDS / single 40 HD12 – SERCOS 2.2 Internal blower Digital SERCOS version of baseline 
HDS02.1-W040N-HA01-01-FW HDS / single 40 HA01 – ±10 V analog 2.1 Internal blower Earlier firmware branch; drop-in with parameter copy 
HDS02.2-W040N-HA03-01-FW HDS / single 40 HA03 – ±10 V analog (extended I/O) 2.2 Internal blower Adds extra analog I/O channels 
HDS02.2-W040N-HS12-01-FW HDS / single 40 HS12 – SERCOS (high-speed) 2.2 Internal blower SERCOS variant with higher data-rate option 
HDD02.2-W040N-HD12-01-FW HDD / dual 40 per axis HD12 – SERCOS 2.2 Internal blower Dual-axis sister drive; fits the same DIAX-04 back-plane
Error Code Meaning
F207 Switching to an un-initialised operating mode
F218 Amplifier heatsink over-temperature shutdown
F219 Motor over-temperature shutdown (thermistor trip ≥ 155 °C)
F220 Internal bleeder-resistor overload – excess regenerated energy
F226 DC-bus under-voltage detected in the power section
F228 Excessive following-error – axis cannot track command
F229 Encoder 1 quadrant error – feedback plausibility fault
F230 Encoder 1 signal frequency exceeds interface limit
F233 External +24 V control-supply fault
F236 Excessive position-feedback difference between encoders 1 & 2

Frequently Asked Questions about HDS02.2-W040N-HA01-01-FW:

Q: What type of command communication interface does the HDS02.2-W040N-HA01-01-FW use?

A: The HDS02.2-W040N-HA01-01-FW accepts command input using an analog communication interface.

Q: What is the rated current for the HDS02.2-W040N-HA01-01-FW drive controller?

A: This drive controller has a rated current of 40 A, supporting large loads in industrial applications.

Q: What cooling method is used in the HDS02.2-W040N-HA01-01-FW controller?

A: A built-in internal air blower is used to cool the HDS02.2-W040N-HA01-01-FW controller.

Q: What is the maximum installation elevation allowed for the HDS02.2-W040N-HA01-01-FW?

A: This unit is designed for installation at elevations up to 1000 meters above sea level.

Q: What ambient temperature range is recommended for operating the HDS02.2-W040N-HA01-01-FW?

A: The permissible ambient operating temperature range for this controller is between +5°C and +45°C.


Internal Product Review

  • ‘‘The HDS02.2-W040N-HA01-01-FW is an HDS drive controller with analog command communication and a 40 A rated current. Built-in internal air blower cooling supports consistent operation across a +5 to +45 °C ambient range, making the controller a strong choice for dependable industrial drive performance.’’

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