HDS02.2-W040N-HA01-01-FW

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The HDS02.2-W040N-HA01-01-FW Servo Controller is manufactured by Rexroth Indramat Bosch. This controller is cooled by an Internal Blower, and has a rated current of 40A. This HDS controller is not equipped with Command Communication and the Controller Family is DIAX04.

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Product Description:

The HDS02.2-W040N-HA01-01-FW is a drive controller of the HDS series that is produced and manufactured by the Bosch Rexroth Indramat to control and monitor the operation of electrical motors. This drive controller is available in a wide array of drive powers and interfaces to serve different purposes. At times, additional sensors and actuators are also installed to control and monitor the motors for optimum use.

The HDS02.2-W040N-HA01-01-FW drive controller must undergo proper programming before being installed and started up to check if the motor is performing all the proper functions. Some of the main operations of these drive controllers which are a part of the DIAX04 drive are paper processing and printing machines, mounting systems, handling machinery, food packing, and processing machinery and machine tools manufacturing industry. It is important to use the drive controller with the allocated parts and accessories. If any specified part or accessory is not found or available, no other similar or alternate substitute can be mounted that will keep the device going. This drive controller has a maximum current capacity of 40 A and features an internal cooling system with a built-in blower to maintain the temperature of the motor.

The drive controller has various subparts each serving a different purpose in the overall servo drive by Bosch Rexroth Indramat. These subparts are command communication module, configuration type plate, software modules, and a variety of additional plug-in modules. The command communication modules provide various plug-in modules which are used as an interface to the control. The additional plugin modules consist of Digital I/O cards, Interface cards for different measuring systems, Interface cards and integrated control. These Plugins are exclusively mounted in the predefined slots in the drive controllers for the smooth functioning of the controller. The HDS02.2-W040N-HA01-01-FW can be shipped to any address worldwide with a one-year warranty period from Wake Industrial.

Blower
Built-in
Command Communication
Analog
Continuous Current
30 A
Cooling
Internal Cooling
Firmware
Ordered Seperately
Maximum Current
40 A
Maximum Installation Height
1000 MSL
Maximum Power Loss
125 W
Version
1
Weight
6.5 kg
  • HDS022W040NHA0101FW
  • HDS02 2 W040N HA01 01 FW
  • hds02.2-w040n-ha01-01-fw
Fault / Error Code What it Means Recommended Corrective Action
F207 Drive attempted to enter an operating mode that has never been initialised.  Load a valid mode in parameters S-0-0032…35, store, then issue Reset Class 1 Diagnostics or power-cycle before re-enabling.
F218 Amplifier heatsink temperature exceeds shut-down limit. (, ) Lower cabinet ambient ≤ 45 °C, clean or replace the blower, restore airflow and cool-down, then reset the fault.
F219 Motor thermal sensor reports over-temperature (> 155 °C).  Reduce mechanical load/duty cycle, verify motor fan path and sensor wiring, let the motor cool completely, then re-enable.
F220 Internal brake / bleeder resistor overheated by excess regenerated energy.  Extend decel ramps or add an external brake resistor; clear the fault once the resistor temperature is normal.
F226 DC-bus under-voltage detected while the drive was enabled.  Check mains for brown-outs, be sure Drive Enable drops before AC is removed; restore supply and reset.
F228 Following-error too large – axis cannot track commanded profile.  Lower commanded accel/vel, inspect mechanics for binding or backlash, retune velocity/position loops.
F229 Encoder 1 quadrant error – feedback plausibility fault.  Inspect/replace encoder cable, route away from power lines, swap encoder or interface card if the error persists.
F230 Encoder 1 signal frequency exceeds interface limit. (indramat.net) Limit maximum speed or fit a lower-PPR encoder; clear the fault and restart.
F233 External 24 V control-supply fault.  Verify 24 V PSU capacity, tighten terminals, replace power-supply if sagging; reset once stable.
F236 Excessive position-feedback difference between encoders 1 & 2.  Check gearing constants and encoder-2 parameters, inspect cable integrity, realign or replace encoder if mismatch persists.
Drive Controller Family / Axes Rated Current (A cont.) Command Interface Line / Version Cooling Key Note
HDS02.2-W040N-HA01-01-FW  HDS / single 40 HA01 – ±10 V analog 2.2 Internal blower Analog command for legacy CNC/PLC loops 
HDS02.2-W040N-HD12-01-FW HDS / single 40 HD12 – SERCOS 2.2 Internal blower Digital SERCOS version of baseline 
HDS02.1-W040N-HA01-01-FW HDS / single 40 HA01 – ±10 V analog 2.1 Internal blower Earlier firmware branch; drop-in with parameter copy 
HDS02.2-W040N-HA03-01-FW HDS / single 40 HA03 – ±10 V analog (extended I/O) 2.2 Internal blower Adds extra analog I/O channels 
HDS02.2-W040N-HS12-01-FW HDS / single 40 HS12 – SERCOS (high-speed) 2.2 Internal blower SERCOS variant with higher data-rate option 
HDD02.2-W040N-HD12-01-FW HDD / dual 40 per axis HD12 – SERCOS 2.2 Internal blower Dual-axis sister drive; fits the same DIAX-04 back-plane
Error Code Meaning
F207 Switching to an un-initialised operating mode
F218 Amplifier heatsink over-temperature shutdown
F219 Motor over-temperature shutdown (thermistor trip ≥ 155 °C)
F220 Internal bleeder-resistor overload – excess regenerated energy
F226 DC-bus under-voltage detected in the power section
F228 Excessive following-error – axis cannot track command
F229 Encoder 1 quadrant error – feedback plausibility fault
F230 Encoder 1 signal frequency exceeds interface limit
F233 External +24 V control-supply fault
F236 Excessive position-feedback difference between encoders 1 & 2

Frequently Asked Questions about HDS02.2-W040N-HA01-01-FW:

Q: What is the primary purpose of the HDS02.2-W040N-HA01-01-FW?

A: The HDS02.2-W040N-HA01-01-FW is a drive controller from the HDS series, made by Bosch Rexroth Indramat, designed to control and monitor electrical motors.

Q: Before installation, what essential step must the HDS02.2-W040N-HA01-01-FW undergo?

A: Before installation, the drive controller must undergo proper programming to ensure the motor performs all the necessary functions correctly.

Q: What type of communication does the HDS02.2-W040N-HA01-01-FW use for commands?

A: It uses Command Communication through an Analog Interface for better signal processing.

Q: What is the protection class of the HDS02.2-W040N-HA01-01-FW?

A: The drive controller has a protection class of IP10. It shows protection against dust.

Q: What are the additional plugin modules available for the HDS02.2-W040N-HA01-01-FW?

A: The drive controller has predefined slots for exclusive plugin modules such as Digital I/O cards, Interface cards for different measuring systems, Interface cards, and integrated control for smooth operation.


Internal Product Review

  • ‘‘The HDS02.2-W040N-HA01-01-FW offers robust performance with efficient signal processing. The plugin versatility enhances the controller's functionality. A top-tier product by Bosch Rexroth Indramat.’’

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