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DKC02.3-016-7-FW Bosch Rexroth Indramat

MPN: R911292135

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The Bosch Rexroth Indramat DKC02.3-016-7-FW is an EcoDrive from the DKC Drive Controllers series. It features a rated current of 16 Amps, a DC-bus nominal voltage of 700 Volts, and a peak current of 6 Amps at 4 kHz. The controller has IP20 protection, a mass of 3.2 kg, and a maximum installation altitude of 1000 meters.

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Product Description:

The DKC02.3-016-7-FW is an EcoDrive controller built by Bosch Rexroth Indramat for the DKC Drive Controllers series. As a velocity and torque regulator for synchronous and induction motors, it forms the axis interface between a motion control system and plant-level power. The unit follows series code 02 and carries design number 3, with design version 3 and interface option 02 to match standard SERCOS or analog command chains used in automated machinery.

The controller supplies a rated output of 16 A, while its continuous current at a 4 kHz switching frequency is limited to 4 A, indicating the long-term thermal capability of the power stage. Short load peaks can be handled with a 4 kHz peak current of 6 A, giving headroom for acceleration or positioning spikes. A DC-bus nominal voltage of 700 V links the drive to common supply modules, and the inverter can generate up to 800 Hz at an 8 kHz carrier to run high-speed spindles. Because an internal DC-bus dynamic brake is not present, external energy-dump circuitry must be used when regenerative deceleration is required. The controller uses an open-chassis housing, so installation in a closed panel with forced air is expected, and ambient conditions must stay within 95% relative humidity, 25 g/m³ absolute humidity, and below 1000 m installation altitude.

Start-up inrush is limited by a 240 Ohm soft-start resistor. That resistor is rated at 0.05 kW, which helps protect upstream fuses and contactors during power-up. The drive weighs 3.2 kg, which helps reduce cabinet loading when multiple axes share one supply section. Its IP20 enclosure is intended for installation inside a control cabinet rather than in an exposed mounting position. The controller is used in conveyor sections, pick-and-place gantries, and similar motion cells.

Continuous Current 1 (fs=4 Khz)
4 A
DC-bus nominal voltage
700 V
Design
3
Design Version
3
Interface Option
02
Internal Dc Bus Dynamic Brake (zks)
Not Present
Mass
3.2 kg
Max Absolute Humidity
25 g/m3
Max Installation Altitude
1000 m
Max Output Frequency (fs=8 Khz)
800 Hz
Max Relative Humidity
95 %
Peak Current 2 (fs=4 Khz)
6 A
Product Type
EcoDrive
Rated Current
16 A
Series
02
Soft-start Resistor
240 Ohm
Soft-start Resistor Power
0.05 kW
Type Of Protection
IP20
  • DKC0230167FW
  • DKC02 3 016 7 FW
  • dkc02.3-016-7-fw

Fault / Error Code

What It Means

Corrective Action

F207

Drive switched into an un-initialized operating mode because no valid mode was selected.

Set the appropriate operating mode in parameters S-0-0032…35, then reset and re-enable the drive.

F218

Amplifier heat-sink temperature too high.

Lower cabinet ambient below 45 °C, clean or unblock airflow, check blower; replace drive if cooling cannot be restored.

F219

Motor over-temperature shutdown (≥ 155 °C).

Reduce load or duty cycle, inspect motor cooling path, verify temperature-sensor wiring, retune velocity loop if unstable.

F220

Bleeder resistor overload from excessive regenerated energy.

Cut acceleration / deceleration rates or add external brake resistor; clear fault and re-enable.

F226

DC-bus undervoltage in power section.

Check mains supply for brown-outs, verify logic that removes Drive Enable before power loss; restore supply and reset.

F228

Excessive following error – axis cannot track command.

Raise torque limit (P-0-0092) or reduce commanded acceleration; inspect mechanics for jams; retune control loops.

F229

Encoder 1 quadrature error (signal plausibility fault).

Replace or reroute encoder cable, separate from power lines; swap encoder interface if damage suspected.

F230

Encoder 1 signal frequency exceeds interface limit.

Reduce commanded speed or select encoder with lower pulses-per-rev; clear fault and restart.

F234

Emergency-Stop input dropped +24 V.

Remove E-Stop condition, restore +24 V, issue “Reset Class 1 Diagnostics” (S-0-0099) or press S1.

F236

Position feedback 1 vs 2 difference above window.

Verify encoder-2 parameters and gearing constants, inspect mechanics for backlash, replace cable or encoder if noisy.

Drive Controller Rated Current (A) DC-Bus Voltage (V DC) Input Voltage Range (V AC) Control Voltage (V AC) Weight (kg)
DKC02.3-016-7-FW 16 700 200 – 230 24 1.8
DKC02.3-040-7-FW 40 700 200 – 230 24 ≈ 5.4
DKC02.3-100-7-FW 100 700 200 – 480 24 9.7
DKC03.3-040-7-FW 40 700 200 – 480 24 5.7
DKC04.3-040-7-FW 40 700 200 – 480 24 ≈ 5.4
Error Code Meaning
F207 Switching to un-initialized operating mode
F218 Amplifier heat-sink temperature too high (over-temperature shutdown)
F219 Motor over-temperature shutdown (thermal sensor trip)
F220 Bleeder / brake-resistor overload (excess regenerated energy)
F226 DC-bus undervoltage detected in power section
F228 Excessive deviation (following-error too large)
F229 Encoder 1 quadrant error – motor encoder signal fault
F230 Maximum signal frequency of encoder 1 exceeded
F234 Emergency-stop input lost +24 V (E-stop activated)
F236 Excessive position-feedback difference between encoders 1 & 2

Frequently Asked Questions about DKC02.3-016-7-FW:

Q: What is the DC-bus nominal voltage for the DKC02.3-016-7-FW drive controller?

A: The DKC02.3-016-7-FW operates with a DC-bus nominal voltage of 700 V for efficient power delivery.

Q: What type of protection does the DKC02.3-016-7-FW provide?

A: This drive controller is designed with an IP20 protection rating, indicating limited protection against solid objects and no protection against liquids.

Q: What is the maximum output frequency of the DKC02.3-016-7-FW?

A: The DKC02.3-016-7-FW supports a maximum output frequency of 800 Hz at a switching frequency of 8 kHz.

Q: What is the rated current of the DKC02.3-016-7-FW drive controller?

A: The rated current for the DKC02.3-016-7-FW drive controller is 16 A.

Q: What is the maximum installation altitude for the DKC02.3-016-7-FW?

A: The maximum installation altitude for this drive controller is 1000 meters above sea level.


Internal Product Review

  • ‘‘The DKC02.3-016-7-FW is a Bosch Rexroth Indramat EcoDrive drive controller with a well-engineered design for industrial motion systems. Rated at 16 A with a 700 V DC-bus nominal voltage, the controller offers confident drive handling and stable power delivery. IP20 protection and an 800 Hz maximum output frequency make this unit an excellent choice for clean cabinet installations and responsive motor control.’’

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