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CX5140-0100 Beckhoff

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Internal Product Review

The CX5140-0100 is a Beckhoff embedded PC built around an Intel Atom E3845 processor at 1.91 GHz with 4 CPU cores. Dual RJ45 10/100/1000 Mbit/s LAN interfaces and 4 GB DDR3 RAM give the platform strong communication throughput and dependable control performance. Low 16 W power consumption makes the unit an efficient choice for compact automation platforms.

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Product Description:

The CX5140-0100 is an embedded PC manufactured by Beckhoff and supplied as part of the CX Embedded PC Systems series. The device acts as a modular industrial controller that consolidates PLC tasks, motion coordination, and SCADA communication on one DIN-rail unit. By combining an Intel Atom processor with onboard fieldbus interfaces, the module fits directly beside Beckhoff I/O terminals. This arrangement allows deterministic control code to execute close to the machine while Ethernet networks forward data to higher-level enterprise software. The compact format also reduces the space needed for control hardware in an industrial cabinet.

Computation is handled by an Intel Atom E3845 running at 1.91 GHz, and the processor provides 4 cores to keep real-time and background tasks separated without requiring external processing hardware. The processor is supported by 4 GB DDR3 RAM, allowing large TwinCAT projects and historical datasets to remain in main memory. System storage is available through a CFast slot and a MicroSD slot, so application images and logs can be divided between removable media. Two Gigabit Ethernet ports are provided as 2 × RJ45 10/100/1000 Mbit/s ports for EtherCAT or standard TCP/IP traffic. The unit also includes 4 × USB 2.0 connectors for peripherals such as cameras, RFID readers, and service devices. It is supplied without an operating system, allowing a compatible Windows or TwinCAT/BSD image to be installed for the intended application.

Electrical integration requires a 24 V DC supply at the input terminals, and the internal power section withstands 500 V of dielectric test voltage to isolate the control electronics from field wiring. Power consumption reaches 16 W during normal operation and rises to 23 W during integrated UPS operation when the one-second backup bridges a brief mains interruption. The adjacent I/O bus can supply up to 2 A, allowing several digital terminals to operate without an additional feed module. An IP20 housing protects the electronics against accidental finger contact while permitting installation inside a suitable control cabinet. The enclosure measures 142 × 100 × 92 mm and has a mass of 1,095 g, which keeps its cabinet footprint and DIN-rail load moderate.

Cpu Cores
4
Dielectric Strength
500 V
Dimensions (w X H X D)
142 x 100 x 92 mm
I/o Terminal Supply
2 A
Integrated Ups
1 s
Lan Interfaces
2 x RJ45, 10/100/1000 Mbit/s
Main Memory
4 GB DDR3 RAM
Max Power Consumption
16 W
Max Power With Ups
23 W
Operating System
None
Processor
Intel Atom E3845, 1.91 GHz
Protection Rating
IP20
Storage Slots
CFast Slot + MicroSD Slot
Supply Voltage
24 V DC
Usb Interfaces
4 x USB 2.0, Type A
Weight
1095 g

Frequently Asked Questions about CX5140-0100:

Q: Which processor is used in the CX5140-0100 embedded PC?

A: The CX5140-0100 features a quad-core Intel Atom E3845 processor running at 1.91 GHz.

Q: How much RAM does the CX5140-0100 provide?

A: This system is equipped with 4 GB of DDR3 RAM for main memory.

Q: What network connectivity options are available on the CX5140-0100?

A: The CX5140-0100 offers two LAN interfaces with RJ45 connectors supporting 10/100/1000 Mbit/s speeds.

Q: How many USB interfaces are included with the CX5140-0100?

A: For external devices, the CX5140-0100 offers four USB 2.0 Type A interfaces.

Q: What is the supply voltage and power consumption for the CX5140-0100?

A: The system operates on a 24 V DC supply voltage and has a maximum power consumption of 16 W.

Symptom  Likely Cause Recommended Fix
Unit shows no LEDs/power-up response 24 V DC supply absent or fuse blown Verify 24 V feed, polarity & fuse; re-power once correct 
Stops during boot (no OS) CFast card ejected/corrupted; BIOS mis-set Reseat or replace CFast; reload backup; load BIOS defaults 
TC status LED red (PLC in STOP) PLC project error or missing license Open TwinCAT, correct compile/runtime errors, reactivate license, switch PLC to RUN 
Flash-access LED stays on or blinks rapidly CFast nearly full or failing Back up data, fit new industrial-grade CFast, reduce excessive logging
Bus-status LED red / blinking code K-Bus / EtherCAT wiring or terminal fault Read blink code, reseat connectors, replace faulty terminal, cycle power 
Device shuts down or throttles in warm cabinet CPU over-temperature (> 60 °C) Improve airflow, clean vents, maintain ≤ 60 °C ambient per spec (beckhoff.com)
Clock resets; “Battery low” message RTC coin-cell depleted Replace battery behind front flap; reset date/time (beckhoff.com)
No Ethernet link even with cable Bad cable or disabled switch port/NIC Swap cable, check switch lights & port config, verify BIOS NIC enable
Endless reboot loop after power loss Damaged OS image on CFast Restore known-good image; use built-in 1-s UPS to finish writes 
PLC watchdog/jitter faults Excess CPU load from non-RT tasks Profile task load, move heavy services off controller, update TwinCAT
Spec / Model CX5140-0100 CX5120-0111 CX5130-0120 CX5020-0112 CX2030-0100 CX2040-0125
CPU / cores @ clock Atom E3845, 4 C @ 1.91 GHz Atom E3815, 1 C @ 1.46 GHz Atom E3827, 2 C @ 1.75 GHz Atom Z530, 1 C @ 1.6 GHz Core i7-2610UE, 2 C @ 1.5 GHz Core i7-2715QE, 4 C @ 2.1 GHz
RAM (std.) 4 GB DDR3 2 GB DDR3 4 GB DDR3 0.5 GB DDR2 (1 GB opt.) 2 GB DDR3 (4 GB opt.) 4 GB DDR3
Flash / slot CFast + µSD slot CFast + µSD slot CFast + µSD slot 128 MB CF card slot 20 / 40 GB CFast 20 / 40 GB CFast
Max power (24 V) 16 W 11 W 14 W 13 W 27 W 32 W
Cooling Fan-less (passive) Fan-less Fan-less Fan-less Fan-less Active fan
TwinCAT 3 platform level Performance Plus (50) Performance (40) Performance (40) Performance (40) Mid Performance (60) High Performance (70)
Error Code  What it Means
K-BUS ERR LED – persistent continuous flashing

EMC disturbance on the K-bus supply or wiring (over/undervoltage, noise).

Check 24 V supply integrity and apply EMC counter-measures. 

3 pulses / argument 0 K-bus command error: no Bus Terminal present or a terminal is defective. 
4 pulses / argument 0 K-bus data error: break immediately after the power-supply terminal (e.g., missing end terminal 9010). 
4 pulses / argument n Break after Bus Terminal n – wiring interrupted or next terminal not seated correctly. 
5 pulses / argument n Register-communication fault with Bus Terminal n – replace the indicated terminal. 
6 pulses / argument 0 Error during CX5140 initialization – device hardware failure; replace Embedded PC. 
6 pulses / argument 1 Internal data error; perform a power-cycle (hardware reset). 
6 pulses / argument 8 Internal data error (variant); power-cycle the CX5140 to recover. 
7 pulses / argument 0 Process-image length mismatch between expected and actual K-bus configuration. Verify terminal order and TwinCAT I/O map. 
TC LED steady yellow TwinCAT 3 PLC runtime has crashed or raised a fatal error. Investigate PLC logs and user code. 
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