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CX5120-0111 Beckhoff

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Internal Product Review

The CX5120-0111 is a Beckhoff embedded PC system built around an Intel Atom E3815 processor with a 1.46 GHz clock speed. Dual RJ45 Gigabit LAN ports and 2 GB DDR3-RAM support dependable communication and responsive control performance. A 24 V DC nominal supply and integrated 1-second UPS add valuable resilience for machine-level automation.

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Product Description:

The CX5120-0111 is an embedded PC produced by Beckhoff for the CX Embedded PC Systems series. Designed as the central control element in automated machinery, it houses a processor, volatile memory, and persistent storage in a single compact enclosure. The device executes user logic directly at the machine level and exchanges process data with upstream networks, removing the need for a separate supervisory computer. Its architecture supports the deterministic control cycles required by motion, sequencing, and data acquisition tasks commonly found on modern production lines.

The computing core is an Intel Atom E3815 running at 1.46 GHz; the single-core design minimizes heat while providing sufficient processing capacity for PLC and visualization tasks. Runtime data reside in 2 GB of DDR3 RAM, and program files are stored on a CFast or MicroSD card accessible through the dual flash-slot arrangement. Two Ethernet controllers provide two RJ45 ports supporting 10/100/1000 Mbit/s, allowing the controller to separate fieldbus and plant networks without additional switches. The front panel has four USB 2.0 Type A connectors for service keys, operator panels, and diagnostic adapters. An integrated uninterruptible power supply provides one second of backup power during brief supply interruptions and stores 1 MB of retained data on the CFast card. The internal I/O bus draw is limited to 10 W, keeping auxiliary power requirements modest.

The controller operates from a 24 V DC supply and draws up to 11 W during normal operation, allowing it to function within restricted control-cabinet power budgets. When buffered operation is active, power consumption can rise to 18 W, which must be considered when selecting the power source and associated protective devices. Electrical isolation between the supply rails and logic circuitry is rated at 500 V, helping protect connected terminals and control electronics from transient overvoltage. The compact enclosure can be installed alongside compatible digital and analog I/O modules, while the available communication ports support connections to both machine-level and plant-level networks.

Clock Speed
1.46 GHz
Core Count
1
Dielectric Strength
500 V
Flash Memory
CFast Slot + MicroSD Slot
I/o Bus Power
10 W
Integrated Ups
1-Second
Lan
2 x RJ45, 10/100/1000 Mbit/s
Main Memory
2 GB DDR3-RAM
Max Power
11 W
Max Power With Ups
18 W
Nominal Supply
24 V DC
Processor
Intel Atom E3815
Ups Memory
1 MB on CFast Card
Usb
4 x USB 2.0 Type A

Frequently Asked Questions about CX5120-0111:

Q: Does CX5120-0111 support expandable RAM?

A: No, the CX5120-0111 includes 2 GB DDR3 RAM that is not expandable. This fixed memory supports its embedded applications.

Q: How does CX5120-0111 maintain data during power loss?

A: It has an integrated 1-second UPS with 1 MB of persistent memory on the Compact Flash card. This ensures critical data retention.

Q: Why are there two RJ45 Gigabit Ethernet ports on CX5120-0111?

A: Two RJ45 ports enable independent network connections for communication and control. This supports flexible industrial network topologies.

Q: Does CX5120-0111 include flash memory cards?

A: No, the device has slots for CFast and microSD cards, but these cards are not included and must be purchased separately.

Q: How does CX5120-0111 handle I/O connections?

A: It supports E-bus or K-bus I/O connections with automatic recognition. This allows seamless integration with Beckhoff I/O modules.

Symptom / Diagnostic Indicator Probable Cause Recommended Corrective Action
PWR LED off – unit will not start 24 V DC absent or internal fuse blown Check field wiring, measure supply, and replace fuse or power supply as required
System hangs during boot – OS never reaches TwinCAT Damaged CFast file-system, wrong BIOS setup, or card ejected Power-down, reseat/replace CFast; restore default BIOS; re-image system if necessary
TC LED red (Stop Mode) after power-up TwinCAT autostart disabled or configuration invalid From a Service PC set TwinCAT to Run and save boot project; correct PLC errors
TC LED yellow (PLC crash) Runtime exception in IEC 61131 code Review last PLC log, fix faulty code/module, rebuild and download project
HDD LED remains red or flashes incessantly CFast card suffering read/write errors or nearing end-of-life Backup data, install industrial-grade Beckhoff CFast, run chkdsk/image restore
FB1 / FB2 LED red or rapid blink Fieldbus (E-bus / EtherCAT) wiring, address, or module fault Inspect cabling & termination, verify slave addresses, replace faulty I/O slice
I/O ERR LED blink code on power-supply Terminal configuration doesn’t match stored scan Count blink pattern, compare to manual, correct order or ID of terminals
ERR LED red immediately on start-up – no boot Bootloader corrupted Re-flash firmware with Beckhoff USB stick; if LED stays red, return to service
Clock/time resets every boot; battery warning in logs RTC coin-cell (CR2032) exhausted (≥ 5 years) Replace battery (CR2032, observe polarity) and clear BIOS warning
“Data carrier ejected” message; device won’t boot CFast removed without shutdown Power-down, re-insert or replace card, then cold-start the CX5120-0111
Spec / Feature CX5120-0111 CX5130-0120 CX5140-0150 CX5020-0112 CX5010-0111 CX9020-0111
CPU / SoC Intel Atom E3815 Intel Atom E3827 Intel Atom E3845 Intel Atom Z530 Intel Atom Z510 Arm Cortex-A8
Physical cores 1 2 4 1 (HT) 1 1
Base clock (GHz) 1.46 1.75 1.91 1.6 1.1 1
RAM (GB) 2 DDR3 4 DDR3 4 DDR3 0.5 DDR2 0.5 DDR2 1 DDR3
Flash / Storage medium CFast + µSD (512 MB incl.) CFast + µSD CFast + µSD CompactFlash 128 MB CompactFlash 128 MB 2 × µSD (512 MB incl.)
Ethernet ports 2 × 1 GbE 2 × 1 GbE 2 × 1 GbE 2 × 1 GbE 2 × 1 GbE 2 × 100 Mb
USB 2.0 ports 4 4 4 4 4 4
Max. power consumption (W) 11 14 16 13 12 n/a
Typical OS options WEC 7 / WES 7 / Win 10 IoT WEC 7 / WES 7 / Win 10 IoT WES 7 / Win 10 IoT CE 6 / WES 2009 CE 6 / WES 2009 WEC 7
TwinCAT support (platform level) TC2/TC3 (40) TC2/TC3 (40) TC2/TC3 (60) TC2/TC3 (40) TC2/TC3 (40) TC2/TC3 (20)
Error code / LED indication What it means
PWR LED flashes red 8 × s-1 24 Vdc supply out-of-tolerance or over-current
PWR LED flashes red 3 × s-1 No CFast card detected or card defective
TC LED steady red TwinCAT in Stop mode – PLC not executing
TC LED steady yellow PLC exception/crash (TwinCAT 3 only)
K-BUS ERR LED fast continuous flash EMC interference on K-bus
K-BUS ERR LED: 3 slow flashes Command error – terminal missing/defective
K-BUS ERR LED: 4 slow flashes Data error – break behind PSU / end clamp missing
K-BUS ERR LED: 5 slow flashes Register-communication fault with terminal n
K-BUS ERR LED: 6 slow flashes Initialization/internal data error
K-BUS ERR LED: 7 slow flashes Process-image length mismatch (configuration changed)
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