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HDD02.1-W040N-HD12-01-FW Bosch Rexroth Indramat

MPN: R911271765

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The Bosch Rexroth Indramat HDD02.1-W040N-HD12-01-FW is a drive controller from the HDD Drive Controllers series. It provides a continuous current of 15 Amps per axis at 4 kHz and 10 Amps per axis at 8 kHz, with a peak current of 40 Amps per axis. The unit has an IP10 protection category, operates within ambient temperatures from 5 to 45 °C, and weighs 8 kilograms.

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Product Description:

The HDD02.1-W040N-HD12-01-FW is a dual-axis drive controller from Bosch Rexroth Indramat in the HDD Drive Controllers series. The unit “supplies controlled motor output for compatible Rexroth Indramat servo axes, allowing coordinated positioning and speed control in automated machinery such as packaging lines and material-handling gantries. Its architecture combines two inverter channels with shared DC bus connections, giving machine builders a compact two-axis drive-controller configuration.

Each axis can deliver a continuous current of 15 A when the pulse-width modulation frequency is set to 4 kHz, while the available continuous current falls to 10 A at 8 kHz because of higher switching losses. For rapid accelerations, the controller supplies up to 40 A per axis, and that value is also used as the rated current for thermal sizing of cables and protection devices. Internal conduction and switching losses equal 95 W per axis at continuous load, and an additional control section draws 40 W from the 24 V logic supply for signal processing. The housing carries an IP10 rating, indicating open-type installation inside a control cabinet with forced convection. Intended operating conditions span 5 °C to 45 °C, and performance is evaluated within this temperature window to ensure reliable current delivery.

When panel temperatures rise, the controller can remain in service up to 55 °C if output currents are derated according to the manufacturer's thermal curves. Reliable operation is maintained at installation heights reaching 1000 m above sea level without additional cooling measures. Seasonal shutdowns are tolerated because storage limits extend from -30 °C to 85 °C during transport and idle periods. The aluminum chassis weighs 8 kg, easing manual mounting and minimizing static load on back-panel assemblies while still providing the necessary mass for heat spreading.

Ambient Temp Max (rated Data)
45 °C
Ambient Temp Min (rated Data)
5 °C
Continuous Current (4 Khz)
15 A/Axis
Continuous Current (8 Khz)
10 A/Axis
Max Ambient Temp (derated)
55 °C
Max Installation Elevation
1000 m
Peak Current
40 A/Axis
Power Loss (icont)
95 W/Axis
Protection Category
IP10
Rated Current
40 A
Signal Processing Power (24 V)
40 W
Storage Temp Max
85 °C
Storage Temp Min
-30 °C
Weight
8 kg
  • HDD021W040NHD1201FW
  • hdd02.1-w040n-hd12-01-fw
  • HDD02 1 W040N HD12 01 FW
  • HDD2.1-W040N-HD12-01-FW
Fault / Error Code What It Means Corrective Action
F207 Drive tried to switch into an operating mode that was never initialized Enter a valid mode in parameters S-0-0032…0035, save, then issue Reset Class 1 Diagnostics or power-cycle the drive 
F218 Heatsink temperature above shutdown limit (amplifier over-temperature) Lower cabinet ambient ≤ 45 °C, clean fan / heatsink, replace blower if airflow is weak, let the unit cool and re-enable 
F219 Motor thermal sensor signalled over-temperature (≥ 155 °C) Reduce load or duty-cycle, check external blower on the motor, verify temperature-sensor wiring, wait for cool-down 
F220 Bleeder-resistor overload (excess regenerative energy) Lengthen decel ramps, add or up-size an external brake resistor, then clear the fault and restart 
F226 DC-bus undervoltage in the power section Check mains for brown-outs, be sure Drive Enable drops before AC power is removed; restore supply and reset 
F228 Excessive deviation — axis cannot follow the commanded profile Lower commanded accel/vel, inspect mechanics for binding/backlash, retune velocity / position loops 
F229 Encoder 1 quadrant-error (motor feedback plausibility fault) Inspect / replace encoder cable, route away from power lines, swap encoder or interface if error repeats 
F230 Max. signal frequency of encoder 1 exceeded Limit top speed or fit a lower-PPR encoder; clear the fault and resume 
F234 Emergency-Stop input lost +24 V (E-Stop activated) Locate and clear the E-Stop chain, restore 24 V, then perform a Reset Class 1 Diagnostics 
F236 Excessive position-feedback difference between encoders 1 & 2 Verify gearing constants, cable integrity and encoder-2 parameters; realign encoders if mis-indexed 
Drive Controller Rated Current (A) Cooling Method Command Interface Line / Version
HDD02.1-W040N-HD12-01-FW  40 Internal air-blower HD12 – SERCOS 2.1
HDD02.2-W040N-HD12-01-FW 40 Internal air-blower HD12 – SERCOS 2.2
HDS02.1-W040N-HS12-01-FW 40 Internal air-blower HS12 – SERCOS 2.1
HDS02.2-W040N-HD12-01-FW 40 Internal air-blower HD12 – SERCOS 2.2
HDS02.1-W040N-HA03-01-FW 40 Internal air-blower HA03 – ±10 V analog 2.1
HDD02.2-W040N-HD32-01-FW 40 Internal air-blower HD32 – SERCOS + external encoder option 2.2
Error Code Meaning
F207 Switching to an un-initialized operating mode 
F218 Amplifier (heat-sink) over-temperature shutdown 
F219 Motor over-temperature shutdown (thermal sensor trip) 
F226 DC-bus undervoltage detected in the power section 
F228 Excessive deviation – axis cannot follow the commanded profile 
F229 Encoder 1 failure – quadrant-error (feedback plausibility fault) 
F230 Maximum signal frequency of encoder 1 exceeded 
F233 External power-supply (+24 V) error 
F236 Excessive position-feedback difference between encoders 1 & 2 
F320 Bleeder-resistor overload (regen energy too high) 

Frequently Asked Questions about HDD02.1-W040N-HD12-01-FW:

Q: What is the continuous current rating for the HDD02.1-W040N-HD12-01-FW at 4 kHz?

A: The HDD02.1-W040N-HD12-01-FW operates at a maximum continuous current of 15 A per axis at 4 kHz.

Q: What is the peak current per axis of the HDD02.1-W040N-HD12-01-FW drive controller?

A: The peak current per axis for this drive controller is 40 A.

Q: What is the maximum installation elevation for the HDD02.1-W040N-HD12-01-FW?

A: This device is rated for installation at elevations up to 1000 meters above sea level.

Q: What is the protection category for the HDD02.1-W040N-HD12-01-FW?

A: The protection category of this drive controller is IP10.

Q: What is the ambient temperature range for rated operation of the HDD02.1-W040N-HD12-01-FW?

A: Rated operation for this model is supported in ambient temperatures from 5 °C up to 45 °C.


Internal Product Review

  • ‘‘The HDD02.1-W040N-HD12-01-FW is a well-engineered Bosch Rexroth Indramat HDD drive controller with IP10 protection and a rated current of 40 A. Continuous output of 15 A per axis at 4 kHz and peak current capacity of 40 A per axis support confident performance in demanding servo applications.’’

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