HDD02.1-W040N-HD12-01-FW

MPN: R911271765

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The HDD02.1-W040N-HD12-01-FW Servo Controller is manufactured by Rexroth Indramat Bosch. This controller has an Internal Air Cooling and a rated current of 40. The Controller Family is DIAX04 and a Command Communication of SERCOS.

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Product Description:

The HDD02.1-W040N-HD12-01-FW drive controller must be installed vertically in a closed housing or a control cabinet that complies with EN 50175/1988 specifications. The Bosch Rexroth device works with the manufacturer’s 1MB frameless spindle and 2AD AC motors. This product can be put to use in applications related to robotics and machine tools. It may have to be integrated with an HZB brake resistor if high drive performance is required and the connected power supply system does not support regeneration. This brake resistor helps in preventing the controlled energy from breaking. The unit is also compatible with an HZF power connection module. The drive controller can be delivered to any country with a warranty for one year.

The drive controller must not be put to use without permanent connection of the ground wire. The capacitors should be allowed to discharge for at least five minutes after the power is turned off before any work is undertaken on the product. The unit must not be operated along with a residual current operated device. A copper conductor that has a minimum cross-sectional area of 10mm2 should be used over the full length of the device for a protective connection. The controller is likely to encounter dangerous movements if it has defective components or there are errors in the software.

The product must be in standstill mode before entering or accessing the danger zone. The power connection of the device should be disconnected with the help of a master switch if the controller needs to be cleaned or kept unused for a long time. It is essential to secure the master switch against reconnection in this case. The resistors, heatsink, housing and other parts of the unit must be touched only 10 minutes after the unit has finished operation. The product has a function ID code of 12. 

Command Communication
SERCOS
Controller Family
DIAX04
Cooling
Internal Air
Firmware
Ordered Seperately
Installation Direction
Vertically
Insulation Class
C
Operating Temperature Range
(+5 to +55) degree Centigrade
Protection Rating
IP10
Rated Current
40 A
Storage and Transport Temperature Range
(-30 to +85) degree Centigrade
  • HDD021W040NHD1201FW
  • hdd02.1-w040n-hd12-01-fw
  • HDD02 1 W040N HD12 01 FW
  • HDD2.1-W040N-HD12-01-FW
Fault / Error Code What It Means Corrective Action
F207 Drive tried to switch into an operating mode that was never initialized Enter a valid mode in parameters S-0-0032…0035, save, then issue Reset Class 1 Diagnostics or power-cycle the drive 
F218 Heatsink temperature above shutdown limit (amplifier over-temperature) Lower cabinet ambient ≤ 45 °C, clean fan / heatsink, replace blower if airflow is weak, let the unit cool and re-enable 
F219 Motor thermal sensor signalled over-temperature (≥ 155 °C) Reduce load or duty-cycle, check external blower on the motor, verify temperature-sensor wiring, wait for cool-down 
F220 Bleeder-resistor overload (excess regenerative energy) Lengthen decel ramps, add or up-size an external brake resistor, then clear the fault and restart 
F226 DC-bus undervoltage in the power section Check mains for brown-outs, be sure Drive Enable drops before AC power is removed; restore supply and reset 
F228 Excessive deviation — axis cannot follow the commanded profile Lower commanded accel/vel, inspect mechanics for binding/backlash, retune velocity / position loops 
F229 Encoder 1 quadrant-error (motor feedback plausibility fault) Inspect / replace encoder cable, route away from power lines, swap encoder or interface if error repeats 
F230 Max. signal frequency of encoder 1 exceeded Limit top speed or fit a lower-PPR encoder; clear the fault and resume 
F234 Emergency-Stop input lost +24 V (E-Stop activated) Locate and clear the E-Stop chain, restore 24 V, then perform a Reset Class 1 Diagnostics 
F236 Excessive position-feedback difference between encoders 1 & 2 Verify gearing constants, cable integrity and encoder-2 parameters; realign encoders if mis-indexed 
Drive Controller Rated Current (A) Cooling Method Command Interface Line / Version
HDD02.1-W040N-HD12-01-FW  40 Internal air-blower HD12 – SERCOS 2.1
HDD02.2-W040N-HD12-01-FW 40 Internal air-blower HD12 – SERCOS 2.2
HDS02.1-W040N-HS12-01-FW 40 Internal air-blower HS12 – SERCOS 2.1
HDS02.2-W040N-HD12-01-FW 40 Internal air-blower HD12 – SERCOS 2.2
HDS02.1-W040N-HA03-01-FW 40 Internal air-blower HA03 – ±10 V analog 2.1
HDD02.2-W040N-HD32-01-FW 40 Internal air-blower HD32 – SERCOS + external encoder option 2.2
Error Code Meaning
F207 Switching to an un-initialized operating mode 
F218 Amplifier (heat-sink) over-temperature shutdown 
F219 Motor over-temperature shutdown (thermal sensor trip) 
F226 DC-bus undervoltage detected in the power section 
F228 Excessive deviation – axis cannot follow the commanded profile 
F229 Encoder 1 failure – quadrant-error (feedback plausibility fault) 
F230 Maximum signal frequency of encoder 1 exceeded 
F233 External power-supply (+24 V) error 
F236 Excessive position-feedback difference between encoders 1 & 2 
F320 Bleeder-resistor overload (regen energy too high) 

Frequently Asked Questions about HDD02.1-W040N-HD12-01-FW:

Q: How should the HDD02.1-W040N-HD12-01-FW drive controller be installed?

A: The controller should be installed vertically in a closed housing or control cabinet adhering to EN 50175/1988 specifications.

Q: What are the compatible motors for this HDD02.1-W040N-HD12-01-FW?

A: The device works with the manufacturer's 1MB frameless spindle and 2AD AC motors.

Q: When need to integrate the HDD02.1-W040N-HD12-01-FW with an HZB brake resistor?

A: An HZB brake resistor should be integrated if high drive performance is demanded and the connected power supply system doesn't support regeneration. This resistor helps prevent controlled energy from breaking.

Q: What precautions should be taken after turning off the power of HDD02.1-W040N-HD12-01-FW?

A: After the power is turned off, the capacitors must discharge for at least five minutes before performing any work on the product.

Q: Why is a copper conductor area required for the HDD02.1-W040N-HD12-01-FW?

A: A copper conductor with at least a 10 mm2 cross-sectional area should be used over the full device length for a protective connection to ensure safety and proper operation.


Internal Product Review

  • ‘‘The HDD02.1-W040N-HD12-01-FW is ideal for robotics and machine tools applications. Key features include its diverse compatibility with motors and the potential integration with HZB brake resistors for enhanced drive performance.’’

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