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HDD02.2-W040N-HD01-01-FW Bosch Rexroth Indramat

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The Bosch Rexroth Indramat HDD02.2-W040N-HD01-01-FW is part of the HDD Drive Controllers series and supports two axes with a peak current of 40 Amps per axis. This drive controller weighs 8 kilograms, features a SERCOS command interface, and has an IP10 protection category. The continuous current per axis is 15 Amps at 4 kHz or 10 Amps at 8 kHz.

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Product Description:

The HDD02.2-W040N-HD01-01-FW is a dual-axis drive controller manufactured by Bosch Rexroth Indramat in the HDD Drive Controllers series. It regulates and safeguards two servo axes by coordinating current loops and motion commands between the power stage and plant control. Within automated packaging, printing, or material-handling cells, the unit supplies controlled three-phase power to matched motors while exchanging status data with supervisory control hardware. Its dual-axis layout is useful where paired motions must stay synchronized during repetitive production cycles.

The controller manages 2 independent motor channels, and position data arrives over the SERCOS fiber-optic interface so axis timing remains deterministic across the drive ring. At a switching frequency of 4 kHz, the unit can supply a continuous current of 15 A per axis. Increasing the switching frequency to 8 kHz lowers that capability to 10 A per axis because of additional switching loss. During rapid acceleration cycles, it tolerates transient surges up to 40 A per axis, permitting high dynamic torque before thermal protection intervenes. Sustained operation at these load points creates roughly 110 W per axis of internal power dissipation that must be removed by cabinet airflow or heat sinks. This operating profile suits applications that alternate between steady running and short bursts of acceleration.

The electronics have an enclosure rating of IP10, so the unit requires installation inside a filtered control cabinet that limits dust exposure while still allowing convection. The housing therefore depends on the surrounding enclosure for protection against contact and contamination. Continuous duty is supported at ambient temperatures up to +55 °C with derating, making ducted cooling advisable when several drives share the same cabinet space. Approved mounting is limited to elevations of 1000 m above sea level. Beyond this height, reduced air density impairs heat exchange and requires proportional reductions in permissible current output.

Axis Count
2
Command Interface
SERCOS
Continuous Current (4 Khz)
15 A per axis
Continuous Current (8 Khz)
10 A per axis
Max Ambient Temp Derated
+55 °C
Max Installation Elevation
1000 m
Max Storage Temp
+85 °C
Min Storage Temp
-30 °C
Peak Current
40 A per axis
Power Loss At Icont
110 W per axis
Protection Category
IP 10
Rated Current
40 A
Signal Processing Power
40 W
Weight
8 kg
X4 Connector
D-SUB 15
X5 Connector
4-Pin Screw Terminal
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Frequently Asked Questions about HDD02.2-W040N-HD01-01-FW:

Q: How many axes can the HDD02.2-W040N-HD01-01-FW drive controller support?

A: The HDD02.2-W040N-HD01-01-FW controller is designed to operate two axes simultaneously.

Q: What command interface does the HDD02.2-W040N-HD01-01-FW utilize?

A: This model uses the SERCOS interface for command communication.

Q: What is the peak current per axis for the HDD02.2-W040N-HD01-01-FW controller?

A: Each axis of the HDD02.2-W040N-HD01-01-FW can deliver a peak current of 40 A.

Q: What are the continuous current ratings at both 4 kHz and 8 kHz for this model?

A: The continuous current at 4 kHz for each axis is 15 A, while it is 10 A per axis at 8 kHz.

Q: What is the maximum installation elevation for the HDD02.2-W040N-HD01-01-FW drive controller?

A: The maximum allowable installation elevation for this controller is 1000 meters.


Internal Product Review

  • ‘‘The HDD02.2-W040N-HD01-01-FW is a Bosch Rexroth Indramat HDD drive controller with 2-axis capability and a SERCOS command interface. Continuous output of 15 A per axis at 4 kHz and peak current of 40 A per axis give the controller strong motion-control headroom for demanding automation duty. A very capable choice for precise multi-axis drive control.’’

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