HDD02.2-W040N-HD32-01-FW

MPN: R911288990

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The HDD02.2-W040N-HD32-01-FW is a drive controller manufactured by Rexroth. It has a built-in cooling system consisting of a blower, a current rating of 40A, and its compatible with DIAX04 Controller Family.

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Product Description:

The HDD02.2-W040N-HD32-01-FW model is a drive controller designed and manufactured by Rexroth Indramat. It's from the series DIAX04. Rexroth is known for its advanced and innovative solutions to industrial automation. It is used in various applications that optimize the whole process and provide benefits in areas such as machining, automation, and product packing.

The HDD02.2-W040N-HD32-01-FW drive controller is specifically designed to optimize the dynamic performances of various machines. This product is an example and proof of how Rexroth provides advanced solutions to industrial automation problems. This drive controller that perform well in all type of industrial conditions and meet the automation problems widely in the industry. It consist of an internal cooling system with a fan for the temperature management in the driver, ensuring it works flawlessly as it works on the 40 A of continuous current. It belongs to the DIAX04 Family and it can be used to support multiple control modes, which are speed, velocity and torque dependent. All of the 3 slots of the HDD02.2 drive controller are empty and can be configured as per your requirements. The controller should be installed into the control cabinet of high protection category (at least IP 54).

The HDD02.2-W040N-HD32-01-FW drive controller must be handled and configured by a professional. It uses SERCOS interface for real-time communication. The minimum recommended clearance should be maintained at the top and bottom of the controller while installation. The ideal operating temperature range for HDD02.2 drive controller is 0 to +40 degree Celsius, without reduction in rated data. We have this product in stock at Wake Industrial and we can deliver it to your location within the quoted time.

Ambient temperature range
0 to +40 degree Celsius
Compatibility
MKD, MHD, 1MB
Control Modes
Speed, position, and torque control
Controller Family
DIAX04
Cooling Method
Internal air cooling with built-in blower
Energy Efficiency
High
Maintenance
Modular design for easy maintenance
Manufacturer
Bosch Rexroth Indramat
Overload Capacity
Handles significant overloads
Rated Current
40 A
  • HDD022W040NHD3201FW
  • hdd02.2-w040n-hd32-01-fw
  • HDD02 2 W040N HD32 01 FW
  • HDD2.2-W040N-HD32-01-FW
Drive Controller Family / Axes Rated Current (A cont.) Command Interface† Version Cooling Key Difference
HDD02.2-W040N-HD32-01-FW HDD / dual 40 HD32 – SERCOS (+ ext. encoder option) 2.2 Internal blower Dual-axis, SERCOS with extended encoder slot (indramat-usa.com, )
HDD02.2-W040N-HD12-01-FW HDD / dual 40 HD12 – SERCOS 2.2 Internal blower Same power stage; standard SERCOS card without ext. encoder 
HDD02.1-W040N-HD12-01-FW HDD / dual 40 HD12 – SERCOS 2.1 Internal blower Earlier firmware branch (02.1); otherwise drop-in swap 
HDS02.2-W040N-HD12-01-FW HDS / single 40 HD12 – SERCOS 2.2 Internal blower Single-axis version for compact panels 
HDS02.2-W040N-HA03-01-FW HDS / single 40 HA03 – ±10 V analog 2.2 Internal blower Analog command (+/-10 V) for legacy CNC loops 
HDD02.2-W040N-HD32 HDD / dual 40 HD32 – SERCOS 2.2 Internal blower Same as baseline but ordered without firmware EPROM (adegis.com)
Fault / Error Code What It Means Corrective Action
F207 Drive tried to enter an operating mode that has never been initialised  Load a valid mode in parameters S-0-0032…35, store, then issue Reset Class 1 Diagnostics (or power-cycle) before re-enabling.
F218 Heat-sink temperature above shut-down threshold (amplifier over-temperature)  Lower cabinet ambient ≤ 45 °C, clean or replace blower, wait for cool-down, verify fan airflow, then reset.
F219 Motor thermal sensor signalled over-temperature (≥ 155 °C)  Reduce mechanical load or duty-cycle, check motor blower path, inspect temperature-sensor wiring, allow cool-down before restart.
F220 Internal brake/bleeder resistor overheated – excess regenerated energy (regen)  Lengthen decel ramps, add or up-size an external brake resistor, clear the fault once resistor temperature is normal.
F226 DC-bus under-voltage detected while drive was enabled  Check mains for brown-outs, be sure Drive Enable drops before AC power is lost; restore supply and reset.
F228 Excessive following-error – axis cannot track commanded profile  Lower commanded accel/vel, retune velocity & position loops, inspect mechanics for binding or backlash.
F229 Encoder-1 quadrant error (feedback plausibility fault)  Inspect encoder cable/shielding, reroute away from power, replace encoder or interface card if error repeats.
F230 Encoder-1 signal frequency exceeded interface limit  Limit top speed, fit lower-PPR encoder, or upgrade feedback card; clear fault and resume.
F233 External 24 V control-supply fault  Verify 24 V PSU capacity, tighten terminals, replace PSU if sagging; reset once stable.
F236 Excessive position-feedback difference between encoders 1 & 2  Check gearing constants, cable integrity and encoder-2 parameters; realign or replace encoder if mismatch persists.
Error Code Meaning
F207 Switching to an un-initialized operating mode 
F218 Amplifier heatsink over-temperature shutdown 
F219 Motor over-temperature shutdown (thermal sensor trip) 
F226 DC-bus under-voltage detected in the power section 
F228 Excessive deviation — axis cannot follow the commanded profile 
F229 Encoder 1 failure — quadrant-error (feedback plausibility fault) 
F230 Maximum signal frequency of encoder 1 exceeded 
F233 External 24 V control-supply (power-supply) error 
F236 Excessive position-feedback difference between encoders 1 & 2 
F242 Encoder 2 signal too small (feedback amplitude fault) 

Frequently Asked Questions about HDD02.2-W040N-HD32-01-FW:

Q: What cooling method does the HDD02.2-W040N-HD32-01-FW use?

A: The HDD02.2-W040N-HD32-01-FW employs an internal air cooling system with an integrated blower to maintain optimal operating temperatures.

Q: What is the peak current capacity of the HDD02.2-W040N-HD32-01-FW drive controller?

A: The HDD02.2-W040N-HD32-01-FW has a peak current capacity of 40A which makes it suitable for various industrial applications like printing, packaging, and machine tools.

Q: Does the HDD02.2-W040N-HD32-01-FW support energy-efficient operation?

A: Yes, the HDD02.2-W040N-HD32-01-FW features a closed-loop DC bus system that allows for energy exchange between drives, enhancing overall energy efficiency

Q: Is the HDD02.2-W040N-HD32-01-FW module upgradable?

A: Yes, the HDD02.2-W040N-HD32-01-FW drive controller can be easily upgraded through U1, U2, and U3 slots, as per your requirements.

Q: Does HDD02.2-W040N-HD32-01-FW support the SERCOS Interface?

A: Yes, HDD02.2-W040N-HD32-01-FW supports mutiple communication Interface one of them is SERCOS.


Internal Product Review

  • ‘‘The HDD02.2-W040N-HD32-01-FW drive controller by Bosch Rexroth works in 40A of current. It's unique features include air cooling system, SERCOS interface, multiple communication module support, and supporting mutiple control sytems. It enhances the overall reliability and optimize the system very efficienty as compared to other controllers’’

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