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HDD02.2-W040N-HD32-01-FW Bosch Rexroth Indramat

MPN: R911288990

The Bosch Rexroth Indramat HDD02.2-W040N-HD32-01-FW is part of the HDD Drive Controllers series and features a SERCOS command interface with an internal air cooling method using a built-in blower. The controller has a rated current of 40 Amps, a maximum output voltage of 500 Volts across 3 phases, and weighs 8 kilograms. It offers protection category IP10 and supports installation elevations up to 1000 meters with power dissipation of 110 Watts per axis.

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Internal Product Review

The HDD02.2-W040N-HD32-01-FW is a Bosch Rexroth Indramat HDD drive controller with a SERCOS interface and internal air cooling via a built-in blower. A 15 A maximum output current paired with 1000 Hz output frequency supports precise, responsive motion control in servo applications. IP10 protection and Class C insulation make this unit a strong choice for well-managed industrial drive systems.

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Product Description:

The HDD02.2-W040N-HD32-01-FW is a drive controller manufactured by Bosch Rexroth Indramat for the HDD Drive Controllers series. It is used in multi-axis automation cells where precise speed and torque regulation of AC servomotors is required. The unit rectifies and modulates three-phase supply power, supervises feedback signals, and delivers controlled voltage and frequency to each connected motor. Through these functions, it supports closed-loop motion systems used on packaging lines, gantry stages, and material-handling equipment.

The controller exchanges real-time setpoints and diagnostics through the SERCOS interface, replacing analog control loops. On the supply side, it draws up to 25 A, while the inverter section provides 15 A continuously to each axis. During rapid acceleration, the current can rise to 40 A for short bursts of higher torque. Output waveforms are synthesized up to 1000 Hz, and line-to-line voltage can reach 500 V, allowing high-speed servomotors to operate without external step-up devices. The control circuit consumes 45 W, and an internal blower moves heat away from the power components.

The enclosure carries an IP10 rating and uses a Class C insulation system, so the unit is intended for installation inside a protected control cabinet. Continuous switching losses are approximately 110 W per axis, and the internal fan removes this heat through the 50 mm-wide, 308 mm-deep, and 498 mm-high housing. The assembly weighs 8 kg and is suitable for panels installed up to 1000 m above sea level. It maintains nominal performance at ambient temperatures up to 45 °C, while derated service is permitted up to 55 °C when additional airflow is available. Signal electronics are powered by an isolated ±26 V, 40 W auxiliary source that remains active during low-power standby.

Command Interface
SERCOS Interface
Control Voltage Power
45 W
Cooling Method
Internal Air (Built-In Blower)
Depth
308 mm
Height
498 mm
Insulation Classification
Class C
Max Ambient Temp (derated)
+55 °C
Max Ambient Temp (nominal)
45 °C
Max Ambient Temp (reduced)
55 °C
Max Input Current
25 A
Max Installation Elevation
1000 m
Max Output Current
15 A
Max Output Frequency
1000 Hz
Max Output Voltage
500 V
Output Phases
3
Peak Current
40 A Per Axis
Power Dissipation
110 W (Per Axis)
Power Loss At Continuous Current
110 W Per Axis
Protection Category
IP10
Rated Current
40 A
Signal Processing Power (+/-26v)
40 W
Weight
8 kg
Width
50 mm

Frequently Asked Questions about HDD02.2-W040N-HD32-01-FW:

Q: What command interface does the HDD02.2-W040N-HD32-01-FW support?

A: The HDD02.2-W040N-HD32-01-FW utilizes the SERCOS interface for command communication.

Q: What cooling method is used in the HDD02.2-W040N-HD32-01-FW?

A: This drive controller features a built-in blower for internal air cooling.

Q: What is the rated current of the HDD02.2-W040N-HD32-01-FW drive controller?

A: The rated current for the HDD02.2-W040N-HD32-01-FW is 40 A.

Q: What is the maximum output frequency of the HDD02.2-W040N-HD32-01-FW?

A: It provides a maximum output frequency of 1000 Hz for supported drives.

Q: What is the protection category of the HDD02.2-W040N-HD32-01-FW drive controller?

A: The protection category is rated as IP10, indicating basic protection against solid objects.

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Drive Controller Family / Axes Rated Current (A cont.) Command Interface† Version Cooling Key Difference
HDD02.2-W040N-HD32-01-FW HDD / dual 40 HD32 – SERCOS (+ ext. encoder option) 2.2 Internal blower Dual-axis, SERCOS with extended encoder slot (indramat-usa.com, )
HDD02.2-W040N-HD12-01-FW HDD / dual 40 HD12 – SERCOS 2.2 Internal blower Same power stage; standard SERCOS card without ext. encoder 
HDD02.1-W040N-HD12-01-FW HDD / dual 40 HD12 – SERCOS 2.1 Internal blower Earlier firmware branch (02.1); otherwise drop-in swap 
HDS02.2-W040N-HD12-01-FW HDS / single 40 HD12 – SERCOS 2.2 Internal blower Single-axis version for compact panels 
HDS02.2-W040N-HA03-01-FW HDS / single 40 HA03 – ±10 V analog 2.2 Internal blower Analog command (+/-10 V) for legacy CNC loops 
HDD02.2-W040N-HD32 HDD / dual 40 HD32 – SERCOS 2.2 Internal blower Same as baseline but ordered without firmware EPROM (adegis.com)
Fault / Error Code What It Means Corrective Action
F207 Drive tried to enter an operating mode that has never been initialised  Load a valid mode in parameters S-0-0032…35, store, then issue Reset Class 1 Diagnostics (or power-cycle) before re-enabling.
F218 Heat-sink temperature above shut-down threshold (amplifier over-temperature)  Lower cabinet ambient ≤ 45 °C, clean or replace blower, wait for cool-down, verify fan airflow, then reset.
F219 Motor thermal sensor signalled over-temperature (≥ 155 °C)  Reduce mechanical load or duty-cycle, check motor blower path, inspect temperature-sensor wiring, allow cool-down before restart.
F220 Internal brake/bleeder resistor overheated – excess regenerated energy (regen)  Lengthen decel ramps, add or up-size an external brake resistor, clear the fault once resistor temperature is normal.
F226 DC-bus under-voltage detected while drive was enabled  Check mains for brown-outs, be sure Drive Enable drops before AC power is lost; restore supply and reset.
F228 Excessive following-error – axis cannot track commanded profile  Lower commanded accel/vel, retune velocity & position loops, inspect mechanics for binding or backlash.
F229 Encoder-1 quadrant error (feedback plausibility fault)  Inspect encoder cable/shielding, reroute away from power, replace encoder or interface card if error repeats.
F230 Encoder-1 signal frequency exceeded interface limit  Limit top speed, fit lower-PPR encoder, or upgrade feedback card; clear fault and resume.
F233 External 24 V control-supply fault  Verify 24 V PSU capacity, tighten terminals, replace PSU if sagging; reset once stable.
F236 Excessive position-feedback difference between encoders 1 & 2  Check gearing constants, cable integrity and encoder-2 parameters; realign or replace encoder if mismatch persists.
Error Code Meaning
F207 Switching to an un-initialized operating mode 
F218 Amplifier heatsink over-temperature shutdown 
F219 Motor over-temperature shutdown (thermal sensor trip) 
F226 DC-bus under-voltage detected in the power section 
F228 Excessive deviation — axis cannot follow the commanded profile 
F229 Encoder 1 failure — quadrant-error (feedback plausibility fault) 
F230 Maximum signal frequency of encoder 1 exceeded 
F233 External 24 V control-supply (power-supply) error 
F236 Excessive position-feedback difference between encoders 1 & 2 
F242 Encoder 2 signal too small (feedback amplitude fault) 
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