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EL2595 Beckhoff

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The Beckhoff EL2595 is part of the EL EtherCAT Terminals series and features a single output with a maximum current of 700 mA. It uses 2-wire connection technology, operates at 24 V DC input voltage, and mounts on a 35 mm DIN rail. The terminal has a polycarbonate housing with signal LEDs and supports a power contact load of 10 A with IP20 protection.

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Product Description:

The EL2595 terminal is a single-channel output module manufactured by Beckhoff within the EL EtherCAT Terminals series. This component inserts directly into an EtherCAT I/O strand and is intended to drive low-power actuators or indicators in distributed industrial control architectures. By translating high-speed fieldbus data into a deterministic electrical pulse on its sole output, it supports tasks such as strobe control, fast gate triggering, or position reference generation on machines that rely on synchronized motion sequences.

In operation, the terminal accepts a field supply of 24 V DC, and its output stage can source up to 700 mA to the connected load without external relays. The output and supply share a 2-wire topology, simplifying cable runs in compact control panels. The unit has an IP20 rating, making it suitable for installation inside closed electrical enclosures. It mounts on a standard 35 mm DIN rail, allowing tool-free clipping alongside other Beckhoff slices. Distributed-clock support aligns the output edge with network time for microsecond-level synchronization. The HD housing includes front-face signal LEDs that show voltage, state, and sync status. It offers one output, dedicating bandwidth to fast edge generation.

The electronics are powered through the internal E-bus, so no extra wiring is required for the logic supply, and adjacent terminals can share power contacts that carry up to 10 A. The enclosure is molded from polycarbonate, providing electrical insulation and guides that stabilize the board stack on the rail. The module includes one trigger input, and it is electrically isolated, enabling jitter-free edge detection even when sensor grounds differ from the load return. With a single output channel, distributed-clock stamping, and isolation between control and trigger domains, the EL2595 supports laser markers, precision pneumatic valves, and other devices that need deterministic pulse delivery without a standalone drive.

Connection technology
2-wire
Distributed clocks
Yes
Electronics Supply
E-bus
Housing Form
HD With Signal LEDs
Housing Material
Polycarbonate
Input voltage
24 V DC
Max Output Current
700 mA
Mounting
35 mm DIN Rail
Number of outputs
1
Power Contact Load
10 A
Protection Class
IP20
Trigger Input Count
1
Trigger Input Isolation
Electrically Isolated
Symptom observed Probable cause(s) Quick fix / checkpoint
LED output stays OFF even though Control.Output = TRUE • Supply voltage below 12 V• Output-current parameter 0 mA Verify 24 V supply (≥ 12 V minimum) and set 0x8000:02 to the required forward current.
Output aborts during flash; terminal shuts itself OFF Over-/undercurrent or forward-voltage outside the ± load corridor ⇒ protective shutdown Check LED current draw, adjust limits in 0x8000:11-14, add cooling if needed.
Terminal drops to SAFE-OP while running EtherCAT master cannot meet real-time timing (watchdog or jitter) Run master on non-mobile CPU, fine-tune cycle time, reduce bus load.
EL2595 enters Emergency-Flash mode unexpectedly EtherCAT communication lost → SM-watchdog timeout Inspect wiring/switches, restore link, or disable 0x8002:04 if emergency flash not desired.
ReadyToActivate flag remains FALSE after a pulse Pulse-time limiter (0x8000:09/0A) enforcing mandatory OFF-time Wait for OFF-time to expire or lengthen limits to match duty cycle.
TwinCAT logger shows repeated SCI error messages Parameter/firmware mismatch after update Finish firmware update, then execute “Restore Default Parameter” (write 0x64616F6C to 0x1011:01).
Measured output current drifts > tolerance (warning/error) Wrong forward-voltage value or supply droop Enter correct LED Vf in 0x8000:04; verify PSU stability & wiring gauges.
LED flickers / brightness unstable Supply ripple or cycle-time jitter in current set-point PDO Use distributed-clock timestamped pulses, stabilise 24 V source.
Terminal won’t reach OP state / not found in Scan Missing or outdated ESI, or firmware too old Install latest ESI XML, update firmware via TwinCAT, then rescan.
Undervoltage/Missing-Voltage error bits set Supply fell below 17 V (warning) or 14 V (error) Restore 24 V supply; check for cable drops and brown-outs.
Model Primary role in EtherCAT system Network ports Notable technical features Typical max segment length*
EL2595 1-ch. LED constant-current output terminal – (plugs into E-bus) 2 – 48 V DC step-up/step-down PSU, up to 4 A constant current, µs-level strobe via Distributed Clocks N/A (inherits bus length from upstream coupler)
EK1100 Standard EtherCAT coupler (line extension) 2 × RJ45 Feeds up to 65 535 EL/ES terminals, supplies 5 V/2 A on E-bus, Hot Connect capable 100 m per copper run
EK1110 Extension end terminal (adds one copper spur) 1 × RJ45 Compact 44 × 100 × 68 mm, power via E-bus, 100 Mbit/s pass-through 100 m
EK1121-0010 1-port junction (star/extended-distance) 1 × RJ45 Up to 300 m copper link, Hot-Connect, 1 µs delay, IP20 300 m
EK1122 2-port junction (basic star hub) 2 × RJ45 Hot-Connect; multiple units create modular stars; 100 Mbit/s; 75 g 100 m per port
EK1132 2-port Power-over-EtherCAT (PoE) junction 2 × RJ45 Generates 48 V PSE per IEEE 802.3af, 350 mA per PD, combines signal + power over one cable 100 m
Hex code Severity / domain Plain-text message shown in TwinCAT
0x8411 Error – Drive Over-current limit exceeded
0x8412 Error – Drive Open-load / current too low
0x8421 Error – Drive Forward voltage above limit
0x8422 Error – Drive Forward voltage below limit
0x8424 Error – Drive Bus supply undervoltage (< 14 V)
0x8425 Error – Drive Bus supply overvoltage (> 52 V)
0x8430 Error – Drive Device over-temperature
0x8431 Warning – Drive Temperature pre-warning
0x8404 Error – Drive Internal watchdog timeout
0x8801 Error – I/O Parameter CRC / calibration invalid

Frequently Asked Questions about EL2595:

Q: How many outputs does the Beckhoff EL2595 terminal provide?

A: The EL2595 terminal features a single output channel.

Q: What is the maximum output current supported by the EL2595?

A: The EL2595 is rated for a maximum output current of 700 mA.

Q: What type of connection technology is used in the EL2595?

A: This terminal uses a 2-wire connection technology.

Q: How is the EL2595 terminal installed in a control cabinet?

A: The EL2595 is mounted using a 35 mm DIN rail system.

Q: Is the trigger input on the EL2595 electrically isolated?

A: The EL2595 offers a trigger input that is electrically isolated for safe control interfacing.


Internal Product Review

  • ‘‘The EL2595 is a Beckhoff EtherCAT terminal with 24 V DC input voltage and one output. Distributed clocks and an electrically isolated trigger input support precise timing and dependable signal handling. IP20 protection and 35 mm DIN rail mounting make the unit a strong fit for orderly control cabinets.’’

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