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EK1122-0080 Beckhoff

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Internal Product Review

The EK1122-0080 is a Beckhoff 2-port EtherCAT junction coupler designed for star topology networks. Fast Hot Connect support and group boot-up in under 1 second without distributed clocks give startup behavior a very efficient character. IP20 protection and bridged handling of unused ports add practical value for clean control cabinet integration.

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Product Description:

The EK1122-0080 is an EtherCAT coupler produced by Beckhoff for the EK EtherCAT Couplers series. It serves as a compact junction that creates network branches from a single fieldbus trunk, enabling flexible layouts inside control panels without external switches. The unit mounts on a standard DIN rail, where it passes E-bus power and EtherCAT telegrams to downstream terminals. This arrangement extends the network reach and provides additional topology options for automated machinery without requiring a separate network switch.

The unit operates as a 2-port EtherCAT junction with branch sockets that share its internal E-bus connection. Both ports receive power directly from the upstream coupler, eliminating the need for a separate supply at the junction. Support for Fast Hot Connect allows branch segments to be recognized rapidly during controller startup. This startup function does not make the junction hot-swappable during live operation. Network readiness occurs in less than 1 s, helping to keep machine startup sequences short. The housing has an IP20 protection rating, so the module must be installed inside a suitable control enclosure. Finger-safe terminals help protect against accidental contact with energized components during normal handling. Distributed clocks are not required for the module’s operation, which reduces the amount of timing configuration needed for the junction.

Packet flow through the coupler follows the programmed order of port 1, then port 2, then the E-bus. This forwarding sequence maintains predictable telegram routing when several devices operate on connected branches. The module is intended for a star topology, allowing separate machine sections to remain connected to one EtherCAT master while supporting branch-level diagnostics. Each Fast Hot Connect port has special markings that make the corresponding cable connections easier to identify during installation and system setup. When a branch is not populated, the unit keeps ports 1 and 2 bridged, preserving telegram continuity toward the remaining node chain. The internal bridge allows network traffic to continue without requiring a device on every available branch connection.

Device Function
2-Port EtherCAT Junction
Distributed Clocks Required
No
Fast Hot Connect
Yes
Fhc Port Marking
Specially Marked
Frame Forwarding Order
1 Then 2 Then E-Bus
Group Boot-up (no Dc)
<1 s
Hot Swap During Operation
No
Intended Topology
Star
Port Count
2
Protection Class
IP20
Unused Port Behavior
Ports 1 And 2 Bridged

Frequently Asked Questions about EK1122-0080:

Q: What is the primary device function of the EK1122-0080 coupler?

A: The EK1122-0080 serves as a 2-port EtherCAT junction, allowing the connection of multiple network branches within a star topology.

Q: How many ports does the EK1122-0080 have?

A: The EK1122-0080 features two ports, enabling flexible EtherCAT network configurations.

Q: What network topology is the EK1122-0080 intended for?

A: This coupler is designed for use in a star topology, ideal for branching EtherCAT networks.

Q: Does the EK1122-0080 coupler support Fast Hot Connect functionality?

A: The EK1122-0080 supports Fast Hot Connect, providing faster device attachment without the need for restarting the network.

Q: Are distributed clocks required to use the EK1122-0080 coupler?

A: The EK1122-0080 does not require distributed clocks for its operation, simplifying integration in time-insensitive applications.

LED / symptom you notice What it means Quick corrective action
DC LED off – all LEDs dark 24 V supply absent or < 22 V Measure voltage at the top-feed connector, replace or tighten the cabinet fuse and PE conductor
RUN LED off, ERR LED red immediately after power-up Self-test failed → hardware defect Power-cycle ≥ 10 s. If state returns, replace coupler
RUN LED 2 Hz green (stays PRE-OP) PLC never sent configuration In the master (TwinCAT, TIA, etc.) download/activate the terminal map and restart scans
RUN LED 1 Hz green (SAFE-OP) PDO length/order mismatch Check the order of EL-/ES-terminals vs. configuration, correct and restart EtherCAT
ERR LED single-flash red EEPROM / firmware CRC error Flash the current firmware with Beckhoff Update Tool 
ERR LED triple-flash red Hot Connect ID conflict Set a unique rotary ID on exactly one EK1122-0080 in the segment 
CF LED red CompactFlash® missing or write error Reseat card; if LED stays red, clone & replace CF card 
LINK/ACT LEDs dark – master reports “Lost slave” Cable or switch port fault Swap RJ-45, clean contacts, verify 100 Mbit link and shielding 
RUN green but no process data change EL-terminal hot-plugged but not scanned Run “Scan for Changes” (TwinCAT) or reboot network to register new terminal 
Repeated resets when cabinet warms Heatsink > 70 °C (thermal derate) Keep ambient < 55 °C, clear airflow, leave ≥ 30 mm free space above unit
Model Ports & special feature Hot Connect Max segment length Typical use
EK1122-0080 2-port junction, Fast Hot Connect firmware Yes (FHC) 100 m High-speed tool changers, mobile docks 
EK1122-0000 2-port junction, standard firmware Yes (standard HC) 100 m General-purpose star/branch nodes 
EK1122-0010 2-port junction, extended-distance PHY Yes 300 m Long conveyor or crane runs 
EK1110-0043 1-channel feed-through coupler (ultra-compact) No 100 m Space-saving end-of-line or small panels 
EK1124-0000 4-port EtherCAT junction Yes 100 m Cabinet-level star hubs needing 3–4 branches
EK1300 2-port EtherCAT-P coupler (power + data on one cable) Yes 100 m One-cable devices & sensors (EtherCAT-P) 
LED pattern or symptom What it means
DC LED off 24 V missing or < 22 V
RUN LED off + ERR LED red right after power-up Self-test failed → hardware defect
RUN LED 2 Hz green (PRE-OP) Master never sent configuration
RUN LED 1 Hz green (SAFE-OP) PDO length/order mismatch
ERR LED 1-flash red EEPROM / firmware CRC error
ERR LED 3-flash red Hot Connect ID conflict
CF LED red CompactFlash missing / write error
LINK/ACT LEDs dark – “Lost slave” in master Broken RJ-45 or port down
RUN LED green but I/O frozen New EL-terminal hot-plugged but not scanned
Repeated resets as cabinet warms Heatsink > 70 °C (thermal derate)
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