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PPC-R02.2N-N-Q1-P2-NN-FW Bosch Rexroth Indramat

MPN: R911288408

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The Bosch Rexroth Indramat PPC-R02.2N-N-Q1-P2-NN-FW is a control unit from the PPC Controllers series featuring a RECO housing design and design version 2. It supports cross communication DAQ03 and includes a Profibus fieldbus slave interface DPS01, but does not have memory expansion.

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Product Description:

The PPC-R02.2N-N-Q1-P2-NN-FW controller is produced by Bosch Rexroth Indramat. Designed for centralized control of motion systems, the module processes set-point data, executes PLC-type logic, and coordinates drive communications in multi-axis machinery. Within an automation cell, it acts as the supervisory node between sensors, operator commands, and connected servo drives. This arrangement lets packaging, printing, and handling equipment follow a consistent time base while keeping cabinet usage low. It is suited for machines that need one controller to coordinate both logic and motion tasks.

The controller offers Cross Communication DAQ03, a real-time channel that shares axis data between PPC units without external wiring. It includes a Profibus fieldbus slave interface DPS01, allowing cyclic process exchange with supervisory PLCs at standard baud rates and giving the machine controller a direct path for process values. The product is Version 2, and all circuitry is mounted inside a RECO unit housing that slides into the modular rack and locks with a single latch. That housing style fits the modular rack layout used for compact machine control assemblies. The controller has no memory expansion, so available program storage and trace capacity remain limited to the installed semiconductor memory.

As a Control Unit, the module occupies a single slot in the mounting rack and executes sequence logic that triggers coordinated moves in adjacent drives. The controller is Series 2, and application code, error logs, and communication settings are accessed through the front service port. When installed with other modules in the PPC Controllers series, it can exchange timing and operating data across the rack for synchronized multi-axis operation. Its rack-based format also helps keep connections organized in systems where several axes must respond in a tightly coordinated sequence. This layout supports centralized control without requiring a separate standalone controller for each axis.

Communication
Cross Coummunication, DAQ03
Design Version
2
Fieldbus
Profibus fieldbus slave interface, DPS01
Housing Design
RECO unit
Memory Expansion
Not equipped
Product Type
Control Unit
Series
2
  • PPCR02.2N-N-Q1-P2-NN-FW
  • PPCR02.2NNQ1P2NNFW
  • PPC R02.2N N Q1 P2 NN FW
Fault / Error Code What It Means Corrective Action
Power-on state stops at -08 CPU or mainboard fails its self-test during initialization, so the controller cannot proceed to phase 0 Cycle power; if the halt repeats, replace or have the PPC mainboard/CPU repaired.
F01 – SERCOS ring break The fibre-optic loop to the drives is open; no closed light-path detected Inspect/clean connectors, check bend radius, reseat or replace damaged fibres, then restart the PPC.
F07 – Drive addresses incorrect Duplicate or unset SERCOS drive IDs detected on the ring Assign unique addresses (Y-0-0002), store, and reboot the controller.
F09 – Fatal error, PPC reset necessary A severe OS or interface fault has stopped the controller Record the diagnostic history, power-cycle or hard-reset; if the fault reappears, reload firmware or contact Rexroth service.
F15 – Parameter not correct One or more parameters outside limits or lists inconsistent (Y-0-0068) Use SynTop “Restore” or manually correct/ reload the parameter set, then reboot.
F32/143 – ARCNET excessive reconfiguration Local ARCNET bus repeatedly re-builds, indicating wiring or termination problems Inspect ARCNET cabling and terminations, correct faulty drop, clear C-0-0057/C-0-0147 counters, and monitor.
F33/150 – Fieldbus communication impossible The fieldbus slave board cannot initialise or maintain a link Verify board address/jumper settings and wiring; correct, then power-cycle so the PPC can re-initialise.
C-0-0176 – Control-unit temperature high Internal temperature has exceeded the safety limit Improve cabinet airflow, clean filters, reduce ambient to < 45 °C, allow the controller to cool, then restart.
Y-0-0048 hardware-test error PPC self-test detected defective hardware components Replace the controller and return the faulty unit to Rexroth for repair.
F98 – Drive error forwarded A connected servo drive has reported a fault to the PPC Use SynTop to read the drive’s S-0-0095 text, clear the drive-side fault first, then reset the PPC.
Part number Field-bus / option card(s) Ethernet on front? Special option 24 V DC current (A) Weight
PPC-R02.2N-N-Q1-P2-NN-FW  Q1 = Profibus-DP master (64 byte) No (front code “N”) Compact-flash slot, double-width housing 1.2 A  1.3 kg 
PPC-R02.2N-N-V2-NN-NN-FW V2 = DeviceNet slave No Three PC/104 option sockets for extra SERCOS rings 1.2 A  1.3 kg 
PPC-R02.2N-N-N1-P2-T2-FW N1 = PLS (programmable-limit-switch) cardT2 = 10 Mb Ethernet faceplate Yes (code “T”) Built-in PLS outputs for 16 cams 1.2 A  1.3 kg 
PPC-R02.2N-N-N1-V2-NN-FW V2 (DeviceNet-slave) + PLS card No Dual-function DeviceNet + 16 cam PLS 1.2 A  1.3 kg 
PPC-R02.2N-N-Q1-L2-NN-FW Q1 (Profibus-master) + L2 Link-Ring cross-comm. No High-speed controller-to-controller link (32-bit parallel) 1.2 A  1.3 kg 
PPC-R02.2N-N-T2-P2-NN-FW T2 (Ethernet) + compact-flash P2 Yes On-board 10 Base-T diagnostics 1.2 A  1.3 kg 
Error Code What it means
F01 SERCOS fibre-optic ring is open or interrupted (ring break)
F07 Drive addresses on the SERCOS ring do not match the projected list (duplicate or unset IDs)
F08 Parameterisation tries to run more drives/functions than the current SERCOS cycle can support – “maximum number of drives exceeded”
F09 Fatal system or interface fault; controller halts and needs a power-cycle (“PPC reset necessary”)
F10 PPC-internal RAM/memory error detected by self-test
F15 One or more PPC parameters are invalid or outside limits (“parameter not correct”)
F16 Connected drive type or its firmware is not supported by the current PPC firmware
F32 (143) ARCNET bus experiences excessive re-configuration cycles, indicating wiring or termination issues
F33 (150) Fieldbus board cannot establish or maintain communication (“communication via the fieldbus is impossible”)
F98 A connected servo drive has forwarded its own fault to the PPC (“drive error”)

Frequently Asked Questions about PPC-R02.2N-N-Q1-P2-NN-FW:

Q: What fieldbus interface is provided on the PPC-R02.2N-N-Q1-P2-NN-FW controller?

A: The PPC-R02.2N-N-Q1-P2-NN-FW features a Profibus fieldbus slave interface with the DPS01 module.

Q: What communication capabilities are supported by the PPC-R02.2N-N-Q1-P2-NN-FW?

A: The communication options include cross communication and support for DAQ03.

Q: What housing design does the PPC-R02.2N-N-Q1-P2-NN-FW controller use?

A: This unit is manufactured in the RECO housing design.

Q: Is memory expansion included with the PPC-R02.2N-N-Q1-P2-NN-FW controller?

A: The PPC-R02.2N-N-Q1-P2-NN-FW does not come with any memory expansion installed.

Q: What design version is the PPC-R02.2N-N-Q1-P2-NN-FW from Bosch Rexroth Indramat?

A: The PPC-R02.2N-N-Q1-P2-NN-FW is a Design Version 2 controller.


Internal Product Review

  • ‘‘The PPC-R02.2N-N-Q1-P2-NN-FW is a Bosch Rexroth Indramat control unit with a RECO unit housing design. Profibus slave interface support and Cross Communication DAQ03 give the controller strong integration capability for coordinated automation tasks. A well-executed PPC controller for dependable industrial network control.’’

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