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HVR03.2-W045N Bosch Rexroth Indramat

MPN: R911190005

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The Bosch Rexroth Indramat HVR03.2-W045N is a power supply unit designed for the HVR Power Supply Units series. It has a power output of 45 kW and supports a mains input voltage of 3 x AC 380 V to 480 V. This unit utilizes internal air cooling with a built-in blower and provides regulated DC bus voltage.

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Product Description:

The Bosch Rexroth Indramat HVR03.2-W045N is a design-version 2 power supply unit from the HVR Series 03. It operates from a three-phase mains input of 380 to 480 VAC with a ±10 percent tolerance and has a mains current rating of 68 A at 400 V. The unit converts the incoming AC supply into a regulated DC-bus voltage for connected drive controllers, with an output-power rating of 45 kW. Its maximum load power input is rated at 500 VA.

During regenerative operation, energy returned by connected motors enters the common DC bus and is managed by the HVR power supply. The HVR03.2-W045N has a maximum regenerated-energy rating of 80 kWs. This value represents the amount of energy associated with a regenerative event, whereas the 45 kW rating defines the unit’s power output. On the mains side, the line cross-section is 25 mm² and the maximum fuse rating is 80 A. These connection values correspond with the unit’s 68 A mains-current rating and must be incorporated into the supply wiring and protective-device arrangement.

Internal air cooling is provided by a built-in blower that moves air through the power supply and across its heat-generating components. The unit has basic losses of 150 W, additional losses of 27 W per kilowatt of output, and a total power loss of 1,350 W. These losses become heat within the control cabinet, so the enclosure cooling system must maintain sufficient airflow around the power supply. The maximum ambient temperature under derated operating conditions is 55°C, meaning output reduction is required when operating within the derated temperature range. With a total weight of 31 kg, the unit also requires a mounting surface capable of supporting the unit securely.

Basic Losses
150 W
Cooling Method
Internal air cooling with built-in blower
Derated Temp Max
55 °C
Design Version
2
Line Cross-section
25 mm²
Losses Per Kw
27 W/kW
Mains Current
68 A at 400 V
Mains Input Voltage
3 × AC 380–480 V ±10%
Max Fuse
80 A
Max Load Power Input
500 VA
Max Regenerated Energy
80 kWs
Output Voltage Type
Regulated DC bus voltage
Power Loss
1350 W
Power Output
45 kW
Product type
HVR Power Supply Unit
Series
03
Weight
31 kg

Frequently Asked Questions about HVR03.2-W045N:

Q: How is the HVR03.2-W045N power supply unit cooled?

A: The HVR03.2-W045N uses internal air cooling with a built-in blower.

Q: What is the mains input voltage range for the HVR03.2-W045N?

A: This unit operates with a mains input voltage ranging from 3 x AC 380 V to 480 V, allowing for ±10% variation.

Q: What type of output voltage does the HVR03.2-W045N provide?

A: The HVR03.2-W045N delivers a regulated DC bus voltage as its output.

Q: What is the maximum power output of the HVR03.2-W045N?

A: This power supply unit is capable of a power output of 45 kW.

Q: What design version is the HVR03.2-W045N power supply unit?

A: The HVR03.2-W045N belongs to design version 2.

  • HVR 03.2-W045N
  • HVR-03.2-W045N
  • HVR03.2W045N
  • HVR032W045N
  • HVR3.2-W045N
  • HVR03 2 W045N
  • hvr03.2-w045n
  • HVR3.2-W45N
  • hvr032w045n
  • HVRO3.2-W045N
  • HVR03.Z-W045N
  • HVR03.2-WO45N
  • HVR03.2-W04SN
  • HVRO3.Z-WO4SN
  • HVR03.2-W45N
  • HVR032-W045N
Fault code / LED text What it usually means Corrective action
F218 — HEATSINK OVERTEMP. Internal blower can’t keep the rectifier cool (> ≈85 °C) Clean / replace fan, improve cabinet airflow, wait ≤ 45 °C, then Class-1 reset.
F320 — BLEEDER OVERLOAD Too much braking energy for the built-in resistor Lengthen decel ramps or add an external brake resistor; clear when cool.
F380 — SHORT-TO-GND P.S.U. Ground-fault in supply, drives or motor cable Megger cabling & motor, isolate the short, then reset.
F381 — MAINS FAILURE Input phases dropped while DC-bus active Check incoming breaker, contactor & wiring; restore mains, reset.
F382 — MAINS PHASE LOSS One of the three AC phases missing Inspect L1 / L2 / L3 fuses and terminals, correct wiring.
F383 — LINE VOLTAGE FAULT AC line outside 380-480 V ±10 % Verify plant transformer taps or fit stabiliser; clear fault.
F384 — CONNECTION ERROR PSU X5/X8 phase sequence wired out-of-order Swap leads so X5-U ↔ X8-1, X5-V ↔ X8-2, X5-W ↔ X8-3 match.
F385 — LINE FREQ. FAULT Mains frequency ≠ 50–60 Hz ±2 % Check supply generator, stabilise to 50/60 Hz, reset drive.
F226 — DC-BUS UNDERVOLTAGE KDV/HVR bus < ≈ 650 V while enabled Look for brown-outs, loose bus bars; restore 3× AC mains.
F870 — +24 V DC ERROR Control-supply rail sagged below 22 V Size PSU ≥ 300 W, tighten terminals X31, retest.
Model Continuous DC-bus power Peak power (0.3 s) Max regen energy Input voltage Notes
HVR03.2-W045N  45 kW 135 kW 80 kWs 380-480 V AC 2nd-gen, internal blower
HVR03.2-W045N/S202 45 kW 135 kW 80 kWs 380-480 V AC Same ratings, special firmware S202
HVR03.2-W045N/S200 45 kW 135 kW 80 kWs 380-480 V AC Variant with enhanced diagnostics
HVR03.1-W045N 30 kW 135 kW 100 kWs 380-480 V AC 1st-gen design, slower control
HVR03.1-W045N/S025 75 kW 135 kW 80 kWs 380-480 V AC High-current retrofit module
HVR02.2-W025N 25 kW 75 kW 75 kWs 380-480 V AC Compact 25 kW unit for smaller DIAX04 racks

Internal Product Review

  • ‘‘The HVR03.2-W045N is a Bosch Rexroth Indramat HVR Power Supply Unit offering a regulated DC bus voltage and a substantial 45 kW power output. Its internal air cooling system with a built-in blower ensures efficient thermal management under demanding load conditions. This unit is ideal for high-performance applications requiring consistent and reliable power delivery.’’

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