HVR03.2-W045N Bosch Rexroth Indramat

MPN: R911190005

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The Bosch Rexroth Indramat HVR03.2-W045N is a power supply unit designed for the HVR Power Supply Units series. It has a power output of 45 kW and supports a mains input voltage of 3 x AC 380 V to 480 V. This unit utilizes internal air cooling with a built-in blower and provides regulated DC bus voltage.

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Product Description:

The HVR03.2-W045N belongs to the HVR Power Supply Units series manufactured by Bosch Rexroth Indramat. It is a modular power supply designed to receive three-phase mains energy and feed a common DC link that drives multiple servo or spindle inverters within an automation cabinet. By centralizing the DC source, the unit reduces wiring complexity and supports coordinated motion axes within production machinery. It fits directly into Indramat drive racks where its control logic monitors line conditions and coordinates with regenerative modules to keep bus voltage within limits.

The power module accepts 3 × AC 380-480 V (±10%) so it can be connected to standard European or North-American industrial grids without an external transformer. Inside, rectification and filtering create a regulated DC bus voltage whose stability minimizes current ripple in the downstream drives. Continuous output capability is 45 kW, supplying enough energy for several high-power axes operating simultaneously. Heat generated by the semiconductors is removed through an internal air with built-in blower arrangement; the impeller moves cabinet air across the heat sink, eliminating the need for external ducting. Together, these features maintain rated performance during sustained duty.

This unit carries design version 2, indicating the second mechanical and firmware revision for the platform and ensuring interchangeability with earlier HVR03 devices that share the 03 series code. As an element of the HVR Power Supply Units family, it aligns mechanically with standard mounting rails supplied by the manufacturer. The designation Bosch Rexroth Indramat on the nameplate guarantees component traceability and access to worldwide support channels. Classified as an HVR Power Supply Unit, it can be combined with regenerative modules to return excess energy to the grid, extending the life of braking resistors. The design profile streamlines cabinet layout while retaining clear access for service.

Clearance
300 millimeters
Control voltage
380 to 480 Volts
Cooling Method
Internal Air with built-in blower
DC bus voltage
750 Volts DC
Design Version
2
Mains Input Voltage
3 x AC 380 V to 480 V (± 10%)
Max power draw
850 VA
Max regen energy
100 kWs
Mounting
Vertical
Other Design Details
None
Output Voltage Type
Regulated DC bus voltage
Power Output
45 kW
Product type
HVR Power Supply Unit
Protection rating
IP10
Series
03
Weight
24 kilograms
  • HVR 03.2-W045N
  • HVR-03.2-W045N
  • HVR03.2W045N
  • HVR032W045N
  • HVR3.2-W045N
  • HVR03 2 W045N
  • hvr03.2-w045n
  • HVR3.2-W45N
  • hvr032w045n
  • HVRO3.2-W045N
  • HVR03.Z-W045N
  • HVR03.2-WO45N
  • HVR03.2-W04SN
  • HVRO3.Z-WO4SN
  • HVR03.2-W45N
  • HVR032-W045N
Fault code / LED text What it usually means Corrective action
F218 — HEATSINK OVERTEMP. Internal blower can’t keep the rectifier cool (> ≈85 °C) Clean / replace fan, improve cabinet airflow, wait ≤ 45 °C, then Class-1 reset.
F320 — BLEEDER OVERLOAD Too much braking energy for the built-in resistor Lengthen decel ramps or add an external brake resistor; clear when cool.
F380 — SHORT-TO-GND P.S.U. Ground-fault in supply, drives or motor cable Megger cabling & motor, isolate the short, then reset.
F381 — MAINS FAILURE Input phases dropped while DC-bus active Check incoming breaker, contactor & wiring; restore mains, reset.
F382 — MAINS PHASE LOSS One of the three AC phases missing Inspect L1 / L2 / L3 fuses and terminals, correct wiring.
F383 — LINE VOLTAGE FAULT AC line outside 380-480 V ±10 % Verify plant transformer taps or fit stabiliser; clear fault.
F384 — CONNECTION ERROR PSU X5/X8 phase sequence wired out-of-order Swap leads so X5-U ↔ X8-1, X5-V ↔ X8-2, X5-W ↔ X8-3 match.
F385 — LINE FREQ. FAULT Mains frequency ≠ 50–60 Hz ±2 % Check supply generator, stabilise to 50/60 Hz, reset drive.
F226 — DC-BUS UNDERVOLTAGE KDV/HVR bus < ≈ 650 V while enabled Look for brown-outs, loose bus bars; restore 3× AC mains.
F870 — +24 V DC ERROR Control-supply rail sagged below 22 V Size PSU ≥ 300 W, tighten terminals X31, retest.
Model Continuous DC-bus power Peak power (0.3 s) Max regen energy Input voltage Notes
HVR03.2-W045N  45 kW 135 kW 80 kWs 380-480 V AC 2nd-gen, internal blower
HVR03.2-W045N/S202 45 kW 135 kW 80 kWs 380-480 V AC Same ratings, special firmware S202
HVR03.2-W045N/S200 45 kW 135 kW 80 kWs 380-480 V AC Variant with enhanced diagnostics
HVR03.1-W045N 30 kW 135 kW 100 kWs 380-480 V AC 1st-gen design, slower control
HVR03.1-W045N/S025 75 kW 135 kW 80 kWs 380-480 V AC High-current retrofit module
HVR02.2-W025N 25 kW 75 kW 75 kWs 380-480 V AC Compact 25 kW unit for smaller DIAX04 racks
Error code What it means
F218 Heatsink over-temperature shutdown
F320 Bleeder overload (excess regenerative energy)
F380 Short-to-ground in power supply, drive or motor cable
F381 Mains failure (one or more AC phases missing)
F382 Phase-loss fault on the mains supply
F383 Line-voltage fault (voltage outside 380-480 V ±10 %)
F384 Connection-error PSU (phase sequence incorrect)
F385 Line-frequency fault (≠ 50–60 Hz ±2 %)
F226 DC-bus undervoltage detected while enabled
F870 +24 V DC control-voltage error

Frequently Asked Questions about HVR03.2-W045N:

Q: How is the HVR03.2-W045N power supply unit cooled?

A: The HVR03.2-W045N uses internal air cooling with a built-in blower.

Q: What is the mains input voltage range for the HVR03.2-W045N?

A: This unit operates with a mains input voltage ranging from 3 x AC 380 V to 480 V, allowing for ±10% variation.

Q: What type of output voltage does the HVR03.2-W045N provide?

A: The HVR03.2-W045N delivers a regulated DC bus voltage as its output.

Q: What is the maximum power output of the HVR03.2-W045N?

A: This power supply unit is capable of a power output of 45 kW.

Q: What design version is the HVR03.2-W045N power supply unit?

A: The HVR03.2-W045N belongs to design version 2.


Internal Product Review

  • ‘‘The HVR03.2-W045N is a Bosch Rexroth Indramat HVR Power Supply Unit offering a regulated DC bus voltage and a substantial 45 kW power output. Its internal air cooling system with a built-in blower ensures efficient thermal management under demanding load conditions. This unit is ideal for high-performance applications requiring consistent and reliable power delivery.’’

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