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HVR02.2-W025N Bosch Rexroth Indramat

MPN: R911190004

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The Bosch Rexroth Indramat HVR02.2-W025N is part of the HVR Power Supply Units series. It provides a regulated DC bus output voltage and has a power output of 25 kW. The unit is cooled by internal air with a built-in blower and supports mains input voltages from 380 V to 480 V AC.

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Product Description:

The HVR02.2-W025N is a cabinet-mounted power supply module engineered by Bosch Rexroth Indramat and assigned to the HVR Power Supply Units series. Inside a multi-axis drive system, it converts incoming three-phase line power into a direct-current link voltage that several servo inverters can draw from at the same time. By centralizing the energy conversion stage, the module reduces wiring complexity and keeps the DC bus within the tolerance needed for precise industrial positioning tasks. It matches the mechanical footprint of Indramat Euro-card drives, allowing installation directly beside controller sections on the same mounting rails.

Cooling is handled by a built-in air blower, so the unit removes heat without requiring external ducting. The mains terminals accept a 3-phase 380–480 V AC supply, and the electronics allow a further ±10% input tolerance so the system can remain operational during normal plant voltage variation. After rectification and smoothing, the device maintains a regulated DC bus voltage for downstream inverters. Continuous energy delivery is rated at 25 kW, which is suitable for several medium-frame servo axes operating under load. The unit is built as design version 2, which places it within the second design generation of this HVR type.

In system layouts, the module is identified as an HVR Power Supply Unit in series 02. It mounts in the standard rack arrangement, so the usual service points remain accessible and the module fits beside compatible inverter sections without layout changes. When paired with matching inverter racks, the shared DC link can absorb regenerative energy and balance demand across multiple axes, while the supply stage provides soft-start and pre-charge logic for controlled startup. This arrangement helps limit inrush behavior during power-up and supports stable bus operation when several axes are active at once.

Cooling Method
Internal Air with built-in blower
Design Version
2
Mains Input Voltage
3 x AC 380 V to 480 V (± 10%)
Other Design Details
None
Output Voltage Type
Regulated DC bus voltage
Power Output
25 kW
Product type
HVR Power Supply Unit
Series
02
  • HVR022W025N
  • HVR02 2 W025N
  • hvr02.2-w025n
Fault / LED message (F-code) What it usually means Quick corrective action
F218 – heatsink over-temperature Internal blower can’t keep the rectifier cool (> ≈ 85 °C) Clean / replace fan, improve cabinet airflow, wait until temp < 45 °C, then do a Class-1 Reset. 
F320 – bleeder overload Too much braking energy for the built-in resistor Lengthen decel ramps or add / size an external brake resistor; clear when cool. 
F380 – short-to-ground in PSU/drive cable Ground fault in supply, drives or motor lead Megger cable & motor, isolate / repair the short, then reset. 
F381 – mains failure 3-phase input lost while DC-bus active Check upstream breaker, contactor & wiring; restore mains, reset. 
F382 – phase-loss fault One AC phase missing Inspect L1/L2/L3 fuses & terminals, correct wiring. 
F383 – line-voltage fault AC line outside 380-480 V ±10 % Verify plant transformer taps or stabiliser; clear fault. 
F384 – connection error PSU Phase sequence wired out of order Swap leads so X5-U→X8-1, X5-V→X8-2, X5-W→X8-3 match. 
F385 – line-frequency fault Mains frequency ≠ 50–60 Hz ±2 % Check supply generator; stabilise to 50/60 Hz; reset. 
F226 – DC-bus undervoltage Bus < ≈ 650 V while enabled Look for brown-outs, loose bus bars; restore 3-phase AC. 
F870 – +24 V control-supply error Logic rail sagged below 22 V Size PSU ≥ 300 W, tighten X31 terminals; retest. 
Model Continuous DC-bus power Peak power (0.3 s) Max regen energy Input voltage
HVR02.2-W025N 25 kW 75 kW 80 kWs 380–480 V AC
HVR02.1-W025N 25 kW 60 kW 100 kWs 380–480 V AC
HVR02.2-W025N/S202 25 kW 75 kW 80 kWs 380–480 V AC
HVR02.2-W010N 10 kW 30 kW 80 kWs 380–480 V AC
HVR02.2-W010N/S204 10 kW 30 kW 80 kWs 380–480 V AC
HVR03.2-W045N 45 kW 135 kW 80 kWs 380–480 V AC
Code What it means
F218 Heatsink over-temperature shutdown
F219 Motor over-temperature (thermistor trip)
F226 DC-bus undervoltage while supply enabled
F228 Excessive control deviation
F229 Encoder-1 quadrant error
F230 Encoder-1 signal frequency too high
F233 External +24 V (control supply) error
F236 Excessive position-feedback difference
F320 Bleeder-resistor overload (regen energy too high)
F380 Short-to-ground in PSU / drive / motor cable

Frequently Asked Questions about HVR02.2-W025N:

Q: What is the power output rating of the HVR02.2-W025N power supply unit?

A: The HVR02.2-W025N provides a power output of 25 kW.

Q: What input voltage range does the HVR02.2-W025N support?

A: It operates with a mains input voltage ranging from 3 x AC 380 V to 480 V, with a tolerance of ±10%.

Q: What cooling method does the HVR02.2-W025N use?

A: The HVR02.2-W025N features internal air cooling with a built-in blower.

Q: What type of output voltage does the HVR02.2-W025N provide?

A: This unit delivers a regulated DC bus voltage as its output.

Q: Which design version is the HVR02.2-W025N power supply unit?

A: The HVR02.2-W025N is a Design Version 2 model.


Internal Product Review

  • ‘‘The HVR02.2-W025N is a Bosch Rexroth Indramat HVR power supply unit, delivering regulated DC bus voltage and 25 kW output for demanding drive systems. Internal air cooling with a built-in blower and a 3 x AC 380 V to 480 V input range support stable operation across standard industrial installations. A strong choice for dependable power conversion in motion control cabinets.’’

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