HCS02.1E-W0012-A-03-NNNN Bosch Rexroth Indramat

MPN: R911298371

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The Bosch Rexroth Indramat HCS02.1E-W0012-A-03-NNNN is a drive controller from the HCS IndraDrive Controllers series. It has a power range of 1.5 to 11 kW, with a device peak current of 12 A and operates with mains voltage of 3 x AC 200 to 500 volts. The controller is cooled by internal air through an integrated blower and features an IP20 rating.

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Product Description:

The HCS02.1E-W0012-A-03-NNNN is a drive controller manufactured by Bosch Rexroth Indramat as part of the HCS IndraDrive Controllers series. The unit serves as the axis supply stage in machining centers, packaging machinery, and material-handling stations by converting incoming AC mains into a controlled DC link for connected drive sections. It regulates the energy delivered to motor inverters so coordinated axes can follow programmed torque and speed commands during synchronized machine movement. In multi-axis cabinets, this layout supports compact wiring and keeps the power conversion functions concentrated in one controller platform. This role makes it suitable for automated equipment that requires stable DC-bus management alongside coordinated axis motion.

Electrical compatibility starts with a supply window of 3-phase AC 200–500 V ±10 %, allowing operation on either 230 V or 460 V class networks used in industrial facilities. Inside that range, the converter supports 1.5 to 11 kW of continuous output power, while transient headroom reaches 12 A to accommodate short acceleration spikes and changing load demand. Thermal control relies on internal air cooling, where an integrated blower moves cabinet air across the heat sink to keep power components within operating limits during sustained use. The enclosure has an IP20 rating, so it provides finger-safe protection against solid objects and is intended for installation inside a closed electrical cabinet. The wide input range also helps standardize cabinet layouts across plants with different mains supplies.

The unit is Design Version 1 and belongs to the HCS02 line. The integrated power section is specified for infeeding and regenerative operation, so the same module can draw energy from the mains and return braking energy to the DC bus during deceleration instead of relying on separate external hardware for that function. The base unit has an unspecified communication interface, so network connectivity depends on the option card installed for the application. This lets the controller be adapted to different industrial communication systems without changing the main power electronics or the core drive section.

Communication Interface
Not specified
Cooling Method
Air, internal (through integrated blower)
Design Version
1
Device Peak Current
12 A
IP Rating
IP20
Line Series
HCS02
Mains Voltage
3 x AC 200...500 V ±10%
Power Range
1.5 to 11 kW
Power Supply Unit
Infeeding / Feeded
Product Type
HCS Drive Controller
  • HCS021EW0012A03NNNN
  • HCS02 1E W0012 A 03 NNNN
  • hcs02.1e-w0012-a-03-nnnn
Symptom / Fault code (display) Likely root cause(s) Corrective action
F8025 Over-voltage – DC-bus > limit Regen energy not dissipated; wrong mains Verify mains VAC, size/ wire braking resistor, check regen unit
F8028 Over-current – fast peak in inverter Shorted motor cable, phase-to-ground fault, load jam Meg-ohm test motor leads, inspect mechanics, reduce accel-torque
F8022 Encoder 1 signals incorrect Damaged feedback cable, bad shield, oily resolver Reseat/replace cable, scope SIN/COS/TTL levels, clean encoder
F8023 Mechanical-link error encoder/motor Loose shaft coupling, wrong pole count Tighten coupling, run “Automatic commutation” again
F8070 +24 V DC error External 24 V supply low, fuse blown Measure 24 V at Xp1; repair PSU/fuse; use ≥ 3 A supply
F8069 ±15 V internal rail error Inverter aux supply failing, overload Check internal fan, heat sink, replace control section if rail unstable
F8064 Interruption of motor phase Open motor lead, burned pin, blown choke fuse Ohm-check U/V/W to PE, retorque terminals, replace fuse
F8027 Safety-related standstill while enabled STO loop open, safety relay dropped Reset/replace safety relay, verify X10 STO inputs high
F8813 Connection error mains choke Wrong choke wiring, phase sequence error Check choke wiring diagram, swap phases, retorque lugs
F8838 Over-current braking resistor Ω too low, shorted resistor, wiring fault Measure resistor value, inspect cable, fit higher-Ω unit per spec
Model Continuous I (A) Peak I (A) Typical motor power (kW) Input VAC Width (mm)
HCS02.1E-W0012-A-03-NNNN 4.5 11.5 1.5 3 × AC 200-500 V 65
HCS01.1E-W0009-A-02 3 9 0.46 3 × AC 110-230 V 50
HCS01.1E-W0018-A-03 7.6 18 1.7 3 × AC 200-500 V 70
HCS02.1E-W0028-A-03-NNNN 12 28.3 4 3 × AC 200-500 V 65
HCS02.1E-W0054-A-03-NNNN 20.6 54 7.5 3 × AC 200-500 V 105
HCS02.1E-W0070-A-03-NNNN 28 70.8 11 3 × AC 200-500 V 105
Error Code What It Means
F8025 Over-voltage in power section
F8028 Over-current in power section
F8060 Over-current in power section
F8069 ±15 V DC error
F8070 +24 V DC error
F8022 Encoder 1 signals incorrect
F8023 Mechanical link error encoder/motor
F8027 Safety-related standstill active
F8813 Connection error mains choke
F8838 Over-current external brake resistor

Frequently Asked Questions about HCS02.1E-W0012-A-03-NNNN:

Q: What is the peak current rating for the HCS02.1E-W0012-A-03-NNNN drive controller?

A: The HCS02.1E-W0012-A-03-NNNN IndraDrive controller operates with a device peak current of 12 A.

Q: What is the supported power range for the HCS02.1E-W0012-A-03-NNNN controller?

A: This drive controller supports a power range from 1.5 kW up to 11 kW.

Q: How is the HCS02.1E-W0012-A-03-NNNN controller cooled?

A: Cooling is provided by an integrated blower for internal air circulation.

Q: What level of ingress protection does the HCS02.1E-W0012-A-03-NNNN offer?

A: The HCS02.1E-W0012-A-03-NNNN has an IP20 rating, offering basic protection against solid objects over 12mm.

Q: What input mains voltage range is required for the HCS02.1E-W0012-A-03-NNNN drive controller?

A: This model operates with mains voltages from 3 x AC 200 V up to 500 V ±10%.


Internal Product Review

  • ‘‘The HCS02.1E-W0012-A-03-NNNN is a Bosch Rexroth Indramat HCS Drive Controller with internal air cooling for efficient thermal management. A 12 A peak current and 3 x AC 200 to 500 V mains range make the unit a strong fit for demanding motion applications. Excellent engineering value is reinforced by the 1.5 to 11 kW power range.’’

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