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DKR02.1-W200N-BE32-01-FW Bosch Rexroth Indramat

MPN: R911274121

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The Bosch Rexroth Indramat DKR02.1-W200N-BE32-01-FW is a digital intelligent AC drive controller and part of the DKR Drive Controllers series. It features a SERCOS command interface, operates with a continuous current of 120 A at 4 kHz, and supports a rated power voltage of 3xAC 400 to 480 V. This controller uses air cooling with a built-in blower and weighs approximately 104 kilograms.

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Product Description:

The DKR02.1-W200N-BE32-01-FW is a digital intelligent AC drive controller produced by Bosch Rexroth Indramat as part of the DKR Drive Controllers series. In multi-axis machining centers, material-handling cells, and printing lines, this controller supplies regulated power and closed-loop motion commands to synchronous and asynchronous motors. It coordinates velocity, position, and torque across the plant network. This arrangement supports synchronized axis behavior when several motors must respond to shared motion commands during continuous operation.

The drive exchanges setpoint and diagnostic data over the SERCOS interface, enabling deterministic fiber-optic communication with PLCs and other drives. When its PWM frequency is set to 4 kHz, the unit sustains a continuous output of 120 A, translating into roughly 47 kW of mechanical power for connected axes. Internal logic and I/O are energized by a control bus of AC 230 V ±10%, independent of the main power stage. Thermal stability is maintained by an air channel with a built-in blower, so forced ventilation allows the electronics and IGBTs to hold nominal current without external cooling accessories. The controller is built for a rigid DC bus and contains no brake chopper, so braking energy must be recovered elsewhere in the system.

During rapid accelerations, the inverter can deliver a peak current of 141 A, giving machines short bursts of extra torque for indexing or spindle ramp-up. It accepts a mains supply of 3×AC 400 – 480 V ±10%, matching common industrial feeders worldwide. At full load, it releases about 1600 W of heat, a figure that affects cabinet airflow and ambient temperature allowances. Installation must account for a transport mass of 104 kg and provide rigid mounting rails to support the controller’s weight. Resolver and digital servo feedback ports allow the controller to work with common motor feedback formats used on high-power motion axes.

Bleeder Configuration
No bleeder/ Without brake chopper, rigid DC bus
Command Interface
SERCOS interface
Continuous current at 4 kHz
120 A
Continuous power of the drive at 4 kHz
ca. 47 kW
Control voltage
AC 230 V, ± 10%
Cooling Method
Air (built-in blower)
Current Rating
200
Design Version
1
Function Module Version
01
Line Series
02
Motor Feedback
Digital servo and resolver feedback
Peak current of the drive
141 A
Product Group
Digital Intelligent AC Drive Controller
Rated power voltage
3xAC 400 ... 480 V, ± 10%
Total heat dissipation
1600 W
Weight
ca. 104 kg
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Fault / Error Code What it Means Corrective Action
F2-05 Drive tried to switch into an operating mode that has not been initialized Load the correct operating mode in parameters S-0-0032…0035, save, then issue Reset Class 1 Diagnostics or cycle power.
F2-18 Heatsink temperature exceeded shutdown limit Lower cabinet ambient ≤ 45 °C, verify blower airflow, clean filters; replace fan or relocate drive if cooling cannot be restored.
F2-19 Motor thermal sensor signalled over-temperature Reduce load or duty cycle, inspect motor blower path, check temperature-sensor wiring, allow cool-down and re-enable.
F2-20 Internal brake/bleeder resistor overheated due to excess regenerated energy Extend decel ramps or add an external brake resistor; clear fault and restart.
F2-26 DC-bus undervoltage detected while drive was enabled Check mains for brown-outs, verify “Drive Enable” is removed before power loss; restore supply and reset.
F2-28 Following-error (position deviation) exceeded permissible window Reduce commanded accel/decel, verify mechanics for binding/backlash, retune velocity/position loops.
F2-29 Encoder 1 quadrant-error (signal plausibility fault) Inspect encoder cable routing, separate from power lines, replace encoder or interface card if error persists.
F2-30 Encoder 1 signal frequency above interface limit Lower maximum speed or fit encoder with fewer pulses-per-revolution; clear fault and resume.
F2-33 External +24 V control-supply missing/out of tolerance Verify 24 V supply capacity, tighten terminals, replace PSU if sag detected; reset once stable.
F2-34 Emergency-Stop chain opened (+24 V removed at E-Stop input) Investigate E-Stop circuit, restore +24 V, perform fault reset after the safety circuit is closed.
Drive Controller Rated Current (A) Supply Voltage (V AC) Command Interface Bleeder Cooling Mode
DKR02.1-W200N-BE32-01-FW  200 3 × 400 – 480 SERCOS Not Equipped Built-in Blower 
DKR02.1-W200N-BE12-01-FW 200 (rated); 141 A peak 3 × 400 – 480 N/A stated Not Equipped Built-in Blower 
DKR02.1-W200N-BA05-01-FW 200 — (400 – 480 series) Analog Not Equipped Built-in Blower 
DKR02.1-W200N-BE56-01-FW 200 SERCOS Not Equipped Built-in Blower 
DKR02.1-W200N-BE37-01-FW 200 3 × 400 – 480 SERCOS Not Equipped Built-in Blower
DKR02.1-W200N-BA08-01-FW 200 Analog Not Equipped Built-in Blower
Error Code Meaning
F207 Switching to an un-initialized operating mode
F218 Amplifier heatsink over-temperature shutdown
F219 Motor over-temperature shutdown (thermal sensor trip)
F220 Bleeder (brake-resistor) overload – excess regenerated energy
F226 DC-bus undervoltage detected in power section
F228 Excessive deviation / following-error too large
F229 Encoder 1 failure – quadrant error (motor-feedback plausibility)
F230 Maximum signal frequency of encoder 1 exceeded
F234 Emergency-Stop input lost +24 V (E-Stop activated) 
F236 Excessive position-feedback difference between encoders 1 & 2

Frequently Asked Questions about DKR02.1-W200N-BE32-01-FW:

Q: What type of command interface does the DKR02.1-W200N-BE32-01-FW use?

A: The DKR02.1-W200N-BE32-01-FW drive controller supports a SERCOS interface for command input.

Q: What is the continuous current at 4 kHz for the DKR02.1-W200N-BE32-01-FW?

A: This model has a continuous current rating of 120 A at 4 kHz for sustained performance.

Q: What kind of motor feedback does the DKR02.1-W200N-BE32-01-FW drive controller support?

A: The DKR02.1-W200N-BE32-01-FW utilizes digital servo and resolver feedback for motor positioning.

Q: How is the DKR02.1-W200N-BE32-01-FW drive controller cooled?

A: It uses an air cooling method with a built-in blower to manage heat dissipation.

Q: What is the rated power voltage range for the DKR02.1-W200N-BE32-01-FW?

A: The rated power voltage for this device is 3-phase AC 400 to 480 V, with a ±10% tolerance.


Internal Product Review

  • ‘‘The DKR02.1-W200N-BE32-01-FW is a digital intelligent AC drive controller that stands out with a SERCOS interface and digital servo or resolver feedback. Continuous output of about 47 kW and 120 A at 4 kHz gives this unit excellent capability for high-demand motion systems.’’

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