DKC21.3-200-7-FW Bosch Rexroth Indramat

MPN: R911287307

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The Bosch Rexroth Indramat DKC21.3-200-7-FW is part of the DKC Drive Controllers series and is an EcoDrive unit. It features a rated current of 200 Amps, a choke maximum current of 70 Amps, and supports a DC-bus nominal voltage of 700 Volts. The controller has a choke maximum voltage of DC 900 Volts.

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Product Description:

The DKC21.3-200-7-FW drive controller is produced by Bosch Rexroth Indramat for the DKC Drive Controllers series. The unit functions as the central power and control stage in an EcoDrive axis, converting rectified supply power into a commanded three-phase output that follows velocity or position references from higher-level motion controls. It operates in industrial automation cells where rapid indexing, synchronized conveyor motion, or coordinated multi-axis profiles are required. By providing programmable current loops and integrated monitoring, the controller allows connected motors to accelerate, brake, and hold process loads with consistent accuracy while protecting both winding insulation and the upstream supply network.

Its continuous phase capability is 200 A, the limit the IGBT bridge can supply without derating, allowing one controller to drive large servo axes. The DC link is held at 700 V nominal; this steady bus provides the reference from which pulse-width modulation creates the motor waveform. A line-side commutation choke is sized for 70 A rms, restricting harmonics sent back to the mains, and its insulation withstands DC 900 V to the negative rail to avoid flashover during regeneration. Bosch Rexroth designates the product family as EcoDrive, indicating that recovered energy can be returned to the plant distribution instead of being dissipated.

Configuration codes further define compatibility. The hardware is identified as Design 3, and the accompanying firmware slot shares the same revision, noted as Design Version 3; matching numbers ensure parameter files load without adaptation. Communication is selected through Interface Option 21, providing the fieldbus signals expected by peer drives inside the same cabinet. Finally, the internal build indicator, Series 21, ties this unit to accessories—such as feedback cables and extension chokes—released for the same production cycle, allowing straightforward spare-part management and cabinet standardization.

Analog Interface
Available
Choke Max Current (rms)
70 A
Choke Max Voltage (to L-)
DC 900 V
Current Rating
200 A
DC-bus nominal voltage
700 V
Design
3
Design Version
3
Interface Option
21
Maximum Elevation Height
1000 MSL
Operating Temperature Range
0 to +45 degree centigrade
Parallel Interface 2
Available
Product Type
EcoDrive
Protection Rating
IP20
Rated Current
200 A
RS232 / RS485 Connectivity
Available
Series
21
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Drive display (4-digit) What the fault means Quick corrective action
F218 – amplifier over-temp Power-stage heat-sink passed its shutdown limit and the drive disabled output Stop the axis, let the unit cool, blow out dust, restore cabinet airflow, replace failed fans
F219 – motor over-temp Stator PTC/NTC in the connected motor tripped ≈ 155 °C Lower duty-cycle or load, check ambient (< 40 °C), verify sensor wiring
F220 – bleeder over-temp Dynamic-brake resistor overheated during regeneration Lengthen decel ramp, fit larger or fan-cooled resistor, tighten wiring lugs
F221 – motor-temp monitor defective Temp-sensor circuit open/short; supervision lost Megger MT+/MT– leads, repair cable, replace sensor if resistance off-spec
F226 – DC-bus undervoltage Link voltage fell below minimum while enabled Check mains fuses and input wiring, look for brown-outs, test DC-link capacitors
F228 – excessive deviation Command-vs-actual position error beyond window S-0-0159 Re-reference axis, tighten couplings, review accel/torque limits, retune loop
F229 – motor encoder quadrant error Invalid or noisy Hiperface/RSF signals Inspect/replace feedback cable, route away from power leads, clean connector
F230 – encoder-1 max-freq exceeded Feedback frequency above interface limit (overspeed or noise) Check speed command, watch for runaway axis, improve shielding, replace cable
F234 – emergency-stop active +24 V lost at E-Stop input; drive executed controlled stop Trace safety loop, reset safety relay, restore 24 V, clear fault
F242 – encoder-2 signal too small Optional external sin/cos amplitude < 1 V Re-route or swap cable, verify 5 V/12 V supply, replace faulty encoder
Model Series / interface Rated current (A) Nominal DC-bus (V) Mains input (VAC)
DKC21.3-200-7-FW 21 – Analog + Parallel 2, RS-232/485 200 700 380–480 (3-φ)
DKC21.3-100-7-FW 21 – same interface 100  700  380–480 (3-φ)
DKC21.3-040-7-FW 21 – same interface  40  700 380–480 (3-φ)
DKC21.3-016-7-FW 21 – same interface 16  700  380–480 (3-φ) (internal link)
DKC06.3-200-7-FW 06 – DeviceNet fieldbus 200 700  380–480 (3-φ) 
DKC02.3-100-7-FW 02 – SERCOS fibre-optic ring 100  700  380–480 (3-φ) 

Error code

Meaning

F218

Amplifier heatsink over-temperature shutdown

F219

Motor over-temperature shutdown (stator PTC tripped)

F220

Bleeder (braking-resistor) overload shutdown

F221

Motor-temperature surveillance circuit defective (open/short)

F226

DC-bus undervoltage detected in power section

F228

Excessive control / position deviation (following-error trip)

F229

Motor encoder failure – quadrant error

F230

Encoder 1 max-signal frequency exceeded (overspeed / noise)

F234

Emergency-stop activated (+24 V lost at E-Stop input)

F242

Encoder 2 failure – signal amplitude too small 

Frequently Asked Questions about DKC21.3-200-7-FW:

Q: What series does the DKC21.3-200-7-FW drive controller belong to?

A: The DKC21.3-200-7-FW drive controller is part of the DKC Drive Controllers series.

Q: What is the DC-bus nominal voltage of the DKC21.3-200-7-FW drive controller?

A: This model operates with a DC-bus nominal voltage of 700 V, supporting high-power industrial applications.

Q: What is the rated current capability of the DKC21.3-200-7-FW drive controller?

A: The DKC21.3-200-7-FW features a rated current of 200 A, allowing it to handle demanding load requirements.

Q: What is the maximum choke current supported by the DKC21.3-200-7-FW?

A: It can handle a choke maximum current (rms) of 70 A for reliable operation in various setups.

Q: What design version is the DKC21.3-200-7-FW drive controller?

A: This model is a Design Version 3 controller.


Internal Product Review

  • ‘‘The DKC21.3-200-7-FW is an EcoDrive controller from Bosch Rexroth Indramat, designed for high-demand automation tasks. It features a rated current of 200 A and supports a DC-bus nominal voltage of 700 V, ensuring strong and stable performance. This model stands out for its ability to handle applications requiring high current and voltage levels.’’

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