DKC02.3-100-7-FW Bosch Rexroth Indramat
100 Amp 700 Volt EcoDrive Controller

MPN: R911279430

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The Bosch Rexroth Indramat DKC02.3-100-7-FW is an EcoDrive controller from the DKC Drive Controllers series, weighing 9.7 kilograms and featuring overall dimensions of 105 mm wide, 360 mm high, and 261 mm deep. It operates with a continuous power dissipation of 420 watts, a rated control voltage input of 24 volts, and supports a maximum output current of 100 amps at a DC-bus nominal voltage of 700 volts.

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Product Description:

Bosch Rexroth Indramat manufactures the DKC02.3-100-7-FW in its DKC Drive Controllers series. Classified by the company as an EcoDrive unit, this controller supplies regulated three-phase power to servo motors and lets a PLC or CNC issue motion commands through the designated Interface option 02. The product modulates voltage and frequency so that axes in material handling, packaging, or assembly equipment follow position, speed, and torque references precisely.

The electronic section is tied to a DC-bus nominal level of 700 V and can raise the output to as much as 800 V line-to-line while delivering a peak of 100 A; the same value also defines its rated current for continuous operation. Carrier modulation supports frequencies up to 1000 Hz, allowing finely stepped velocity profiles. Internal losses are limited by a continuous power dissipation of 420 W, and the control logic draws only 26 W from a 24 V supply. The brake relay tolerates 250 000 switching actions shorter than 50 ms, handles up to 4 A at 40 V, and still registers reliably with a minimum contact load of 100 mA. Design version 3 within series 02 assigns firmware format, parameter memory, and diagnostic behavior.

The housing measures 105 mm wide, 360 mm high, and 261 mm deep; it weighs just 9.7 kg, so cabinet rail mounting is uncomplicated. Thermal limits permit continuous duty up to 45 °C; operation may continue to 55 °C with derated current. The 80 mm bottom and 150 mm top clearances maintain airflow around the heat sink. Control electronics consume only 26 W, a figure helpful when sizing auxiliary power supplies. Installation crews note that enclosure depth and weight align with the specified minimum clearances, ensuring convection cooling sustains component life across 250 000 brake cycles and other rated stresses.

Brake Switch Cycles (<50 Ms)
250000
Continuous Power Dissipation
420 W
Control Voltage Power Consumption
26 W
DC-bus nominal voltage
700 V
Design
3
Design Version
3
Device Depth
261 mm
Device Height
360 mm
Device Width
105 mm
Interface Option
02
Max Ambient Temp (nominal)
45 °C
Max Ambient Temp (reduced)
55 °C
Max Brake Switching Current
4 A
Max Brake Switching Voltage
40 V
Max Output Current
100 A
Max Output Frequency
1000 Hz
Max Output Voltage
800 V
Min Brake Contact Load
100 mA
Min Clearance Bottom
80 mm
Min Clearance Top
150 mm
Product Type
EcoDrive
Rated Control Voltage Input
24 V
Rated Current
100 A
Series
02
Weight
9.7 kg
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Fault Code Diagnostic Text Likely Cause(s) Recommended Action
F207 Switching to uninitialized operating mode Operating mode parameter set to “0”, or parameter set lost after memory clear Load/restore parameter set, select a valid operating mode, then reset the drive
F208 Motor type has changed (UL)  Drive detects a motor different from the one stored in memory (after replacement, wrong type-code, or corrupted data) Verify correct motor model & name-plate, reload motor data (S-0-0091), perform motor identification, reset
F218 Heatsink over-temperature shutdown  Ambient temperature > 45 °C, clogged heatsink fins, blocked airflow, or failed fan Improve cabinet cooling, clean heatsink, check/replace blower, allow unit to cool before restart
F219 Motor over-temperature shutdown Motor exceeded ~155 °C because of overload, jammed mechanics, or failed motor fan Reduce load/inertia, inspect mechanics, verify fan operation & temp sensor, let motor cool
F220 Bleeder overload shutdown Internal regen resistor overheated by aggressive decel/regen events Lengthen decel ramps, add external bleeder/regen resistor, or use larger supply unit
F226 Undervoltage in power section AC line sagging, blown fuse, loose mains connection, or missing phase Measure/restore correct 3-φ mains, inspect fuses & contactors, correct wiring, then reset
F229 Motor encoder quadrant error Defective encoder cable, EMI on feedback line, or faulty encoder interface Replace/route encoder cable away from power leads, check shielding/ground, swap encoder if needed
F245 Encoder 2 failure – quadrant error (auxiliary feedback) Optional secondary encoder signal implausible due to cable or EMC issues Inspect auxiliary encoder wiring, verify mounting, improve shielding, replace interface if faulty
F248 Battery voltage too low Absolute-encoder backup battery near depletion Replace 3.6 V lithium battery, record position if needed, clear fault
F262 Status outputs short-circuited Short or overload on digital outputs X2/6 – X2/10 Locate & clear short, check wiring harness for damage, reset drive
Model Rated Continuous Current (A) Primary Interface / Bus DC-Bus Nominal Voltage (VDC)
DKC02.3-100-7-FW 100 A SERCOS (real-time fiber-optic) 700 V 
DKC01.3-040-7-FW 40 A Parallel / ±10 V analog speed-torque interface 700 V
DKC02.3-040-7-FW 40 A SERCOS (real-time) 700 V
DKC03.3-100-7-FW 100 A  PROFIBUS-DP (with LK-PBK02 card) 700 V
DKC04.3-040-7-FW 40 A INTERBUS-S (ITB01 option) 700 V
DKC11.3-040-7-FW 40 A ±10 V analog speed-torque interface (simple I/O) 700 V 
Fault Code Diagnostic Text
F207 Switching to uninitialized operating mode
F208 Motor type has changed (UL)
F218 Heatsink over-temperature shutdown
F219 Motor over-temperature shutdown
F220 Bleeder overload shutdown
F226 Undervoltage in power section
F228 Excessive deviation (following-error window exceeded)
F229 Motor encoder failure – quadrant error
F234 Emergency-stop activated (+24 V removed)
F248 Battery voltage too low (absolute encoder backup)

Frequently Asked Questions about DKC02.3-100-7-FW:

Q: What is the maximum output current of the DKC02.3-100-7-FW drive controller?

A: The DKC02.3-100-7-FW has a maximum output current of 100 A, allowing it to drive large servo motors.

Q: What is the DC-bus nominal voltage specification for the DKC02.3-100-7-FW?

A: This model is rated for a DC-bus nominal voltage of 700 V, supporting high-voltage operations.

Q: How many brake switch cycles are supported by the DKC02.3-100-7-FW at under 50 ms per cycle?

A: The controller can withstand up to 250,000 brake switch cycles in less than 50 milliseconds.

Q: What is the continuous power dissipation of the DKC02.3-100-7-FW?

A: The continuous power dissipation is rated at 420 W for this drive controller.

Q: What is the maximum nominal ambient temperature for operating the DKC02.3-100-7-FW?

A: The DKC02.3-100-7-FW is rated for safe operation at ambient temperatures up to 45 °C nominally.


Internal Product Review

  • ‘‘The DKC02.3-100-7-FW is a Bosch Rexroth Indramat EcoDrive controller built for demanding applications, offering a rated output of 100 A and a maximum output frequency of 1000 Hz. With a continuous power dissipation of 420 W and reliable operation up to 45 °C nominal ambient temperature, this unit handles high-power tasks efficiently. Its design is well-suited for industrial environments requiring consistent performance and high output current.’’

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