AX5801-0200

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The AX5801-0200 is a single-channel digital servo drive from the AX5000 product category, featuring IP20 protection. Manufactured by Beckhoff as part of their AX Digital Servo Drive Series, this drive includes Twinsafe Safe Drive Technology. It supports safe stop functions like Safe Torque Off (STO) and is approved by CE and cULus certifications.

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Product Description:

The Beckhoff AX5801-0200 is a single-channel servo drive from the AXE Digital Servo Drive Series, designed for industrial applications requiring enhanced safety features. This device integrates TwinSAFE Safe Drive Technology, offering critical safety functions such as Safe Torque Off (STO) and Safe Stop 1 (SS1), ensuring the secure operation of machinery by preventing unintended movements during emergency stops or system faults. The safety technology complies with the highest safety standards, including EN ISO 13849-1:2015 (Cat. 4, PL e) and IEC 61508:2010 (SIL 3), making it suitable for applications that demand stringent safety measures.

The AX5801-0200 is part of the AX5000 product category and is compatible with servo drives in the series, ranging from 1.5 A to 40 A. Its IP20 protection rating makes it suitable for use in controlled environments, typically within control cabinets, ensuring protection against dust and small particles. The hard-wired safety inputs for STO ensure reliable and direct safe stops, making it ideal for applications where safety must be guaranteed.

This servo drive complies with various international safety and product standards, including CE, cULus, and uLcs, further ensuring that it meets the required regulatory frameworks for industrial safety. Its ability to handle heavy-duty tasks and its robust safety features make it a dependable solution for high-risk environments where safe stop mechanisms are critical. In terms of emergency stop standards, the AX5801-0200 supports EN 60204 requirements for safe and quick machine shutdowns in hazardous situations. The device ensures that the emergency stop function is always available and operational, with priority over all other controls. Additionally, the reset of the emergency stop must not lead to an unintended restart, further enhancing the safety features of the system.

IEC 61508:2010 (SIL 3)
Supported
CE
Approved
Channels
1
Durable
Yes
Heavy-Duty
Yes
Product Approvals
CE, cULus
Product Category
AX5000
Protection Rating
IP20
Realization Sto
hard-wired via safe inputs
Safe Stop Functions
Safe Torque Off (STO)
Safety Standard
EN ISO 13849-1:2015 (Cat. 4, PL e),
Suitable Servo Drives
AX5000 series from 1.5 A to 40 A
Twinsafe Safe Drive Technology
safe stop functions (STO, SS1)
uL
Approved
uLcs
Approved
Beckhoff Diagnostic Code What it Means Probable Cause(s) Quick Remedy / First Action
F2A0 Commutation error Incorrect commutation offset or feedback mismatch Run commutation offset routine; verify motor/encoder parameters
F2A1 Over-current error – motor measuring limit reached Sudden load spike, current-loop gains too high, shorted phases Reduce load/accel, retune current controller, inspect motor cabling
F290 Cycle-time exceeded (high-priority processes) AT/MDT process-data map too large or CPU overloaded Trim mapped IDNs, increase task cycle, update firmware
F291 Cycle-time exceeded (low-priority processes) Same as above, but in background tasks Optimise low-priority tasks; re-evaluate PLC task jitter
F292 Internal task-scheduler error Internal firmware timing fault Power-cycle; update firmware; contact Beckhoff if persistent
F702 Feedback “1” position invalid Encoder signal corrupt or lost Check encoder wiring/shielding; reseat connector; reset fault
F704 Feedback supply over-voltage (>5 V) External voltage injected on sense line Locate and remove external voltage source; test sensor line
F705 Feedback supply under-voltage (<5 V) Long cable run, high sensor load, bad grounding Shorten cable or upgrade supply; replace faulty encoder
F706 Feedback ADC timeout / internal error A/D conversion failed due to HW/SW glitch Reseat feedback connector; cycle power; swap feedback card if needed
F707 Lost feedback (no voltage detected) Plug loose, broken sense line, encoder power off Secure connector; ohm-check cable; clear fault after restoration
Code Meaning 
F2A0 Commutation error
F2A1 Over-current limit exceeded
F290 Cycle-time overrun (high-priority)
F291 Cycle-time overrun (low-priority)
F292 Internal task-scheduler fault
F702 Feedback-1 position invalid
F704 Feedback supply over-voltage
F705 Feedback supply under-voltage
F706 Feedback ADC timeout / internal error
F707 Feedback lost (no voltage detected)
  AX5801-0200 AX5801-0000 AX5802-0200 AX5805 AX5806 AX5701
Safety / motion functions STO, SS1 STO, SS1 STO, SS1 STO, SOS, SS1, SS2, SLS, SSM, SSR, SMS, SLP, SCA, SLI, SAR, SMA, SDIp/SDIn STO, SOS, SS1, SS2, SLS, SSM, SSR, SMS, SLP, SCA, SLI, SAR, SMA, SDIp/SDIn n/a
Implementation Hard-wired dual-relay; 24 VDC coils Hard-wired dual-relay; 24 VDC coils Hard-wired or FSoE inputs (2 ch) Controlled exclusively via FSoE Controlled exclusively via FSoE Inserts in slot 2; SinCos/EnDat/BiSS interfaces
Certified safety level Cat 4 PL e / SIL 3 Cat 4 PL e / SIL 3 Cat 4 PL e / SIL 3 Cat 4 PL e / SIL 3 Cat 4 PL e / SIL 3 n/a
Slot used Safety option slot (top) Safety option slot (top) Safety option slot (top) Safety option slot (top) Safety option slot (top) Encoder option slot (top)
Typical fit Basic STO on newer machines where PLC handles SS1 delay Retrofit or spares for earlier HW -0000 drives Cost-optimised STO/SS1 without full safe motion Complex safe-motion on axes ≤ 40 A Same as AX5805 but for heavy-duty axes Precision backlash-free positioning with extra encoder

Frequently Asked Questions about AX5801-0200:

Q: What is the product category of this device?

A: The product category is AX5000.

Q: How many channels does this device have?

A: This device has 1 channel.

Q: What safe drive technology is incorporated in this device?

A: The device features TwinSAFE Safe Drive Technology, which includes safe stop functions such as Safe Torque Off (STO) and Safe Stop 1 (SS1).

Q: What is the protection rating of this device?

A: The protection rating is IP20.

Q: What safety standards does this device comply with?

A: The device complies with EN ISO 13849-1:2015 (Cat. 4, PL e) and IEC 61508:2010 (SIL 3) safety standards.


Internal Product Review

  • ‘‘One channel Beckhoff AX5801-0200 is part of the AXE Digital Servo Drive Series. For safe stop features like STO and SS1, it integrates TwinSAFE Safe Drive Technology. It also complies with IEC 61508:2010 and EN ISO 13849-1:2015 safety requirements. IP20 is the protective grade for the drive.’’

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