HDS04.2-W200N-HA01-01-FW

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The HDS04.2-W200N-HA01-01-FW Servo Controller is manufactured by Rexroth Indramat Bosch. This controller is cooled by an Internal Blower, and has a rated current of 200A. This HDS controller is not equipped with Command Communication and the Controller Family is DIAX04.

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Product Description:

The HDS04.2-W200N-HA01-01-FW is one of the several HDS series of drive controllers. The drive controller from Bosch Rexroth has a line code of 4. The device comes equipped with two type plates that give out details of the basic unit and the complete configuration. This product has a peak current rating and a continuous current rating of 200A. It also has a power consumption of 30W for signal processing from a +/-26V source. The unit makes use of an analog interface with 1.2W power consumption for communication. The device is compatible with an HZF power connection module. The controller must not be used in machinery such as elevators that transport people, construction cranes or refinery plants.

The drive controller might experience dangerous movements due to the wrong or inappropriate operation of equipment. The controller must be installed within an altitude of 1,000m above sea level. This drive controller from the DIAX04 family is used for controlling electric motors as well as monitoring their operations. If multiple controllers are mounted together, the ones with the higher current and power needs must be placed closer to the supply unit. The axis should be equally distributed on either side of the power supply as much as possible. The HDS04.2-W200N-HA01-01-FW can be shipped globally with a warranty period of one year.

The mounting rail on which the controller is hung must be fastened in every other slot with an M5 screw that has a tightening torque of 4Nm. The ground connection must be established using a grounding clip at the bottom of the drive controller. The product should be mounted in the vertical orientation.  The device utilizes the operation of a built-in blower for internal air circulation. The drive performance tends to get affected if the maximum ambient operating temperature goes beyond 45°C. The unit has a tolerance level of +/-15%.

Blower
Built-in
Command Communication
Analog
Communication Module
Analog Interface
Continuous Current
200 A
Cooling
Internal Cooling
Mounting
Vertical
Operating Temperature Range
(+5 to +45) degree centigrade
Peak Current
200 A
Power Consumption For Signal Processing
30 W
Tolerance Level
(+/-15 %)
  • HDS042W200NHA0101FW
  • HDS04 2 W200N HA01 01 FW
  • hds04.2-w200n-ha01-01-fw
Fault/Error What It Means Corrective Action
F200 Overtemperature Drive heatsink temperature exceeded safe limits Improve ventilation, inspect fan, and clean dust filters
F213 Motor Temperature Warning Internal motor temperature sensor reports overheating Check motor load, clean airways, verify ambient temperature
F228 Undervoltage DC bus voltage is too low Check incoming supply voltage and power module connections
F229 Overvoltage Excessive voltage in DC bus Inspect regen resistor or braking circuit
F208 Encoder Error Inconsistent or missing encoder signals Verify encoder wiring, connectors, and feedback settings
F217 Power Section Fault Internal drive electronics report a hardware fault Cycle power, replace module if error persists
F207 Comm. Fault with Controller Drive can’t communicate with higher-level controller Check SERCOS/INTERBUS cables and configuration
Drive won’t enable Enable signal missing or interlock not satisfied Verify logic enable, safety circuit, and external control wiring
Motor won’t rotate Drive enabled but motor is unresponsive Check command values, axis parameters, and encoder feedback
Intermittent faults Random faults under load or motion Inspect grounding, EMI shielding, and cable integrity
Model Rated Current Rated Voltage Cooling Type Motor Feedback Interface Type Application
HDS04.2-W200N-HA01-01-FW 200 A 3x AC 230–480 V Internal (Air) Resolver / Encoder Analog + SERCOS High-power CNC and automation axes
HDS03.2-W075N-HS12-01-FW 75 A 3x AC 230–480 V Internal (Air) Resolver / Encoder SERCOS / ANALOG Standard automation axes
HDS02.2-W040N-HS12-01-FW 40 A 3x AC 230–480 V Internal (Air) Resolver / Encoder SERCOS Light-to-medium duty axes
HDS04.2-W125N-HS12-01-FW 125 A 3x AC 230–480 V Internal (Air) Resolver / Encoder SERCOS Servo control for robotics & packaging
HDS03.2-W100N-HS12-01-FW 100 A 3x AC 230–480 V Internal (Air) Resolver / Encoder SERCOS / Analog General-purpose high current drives
HDS04.2-W300N-HS12-01-FW 300 A 3x AC 230–480 V Internal (Air) Resolver / Encoder SERCOS Extra high current servo applications
Error Code Meaning
F200 Heatsink Overtemperature
F213 Motor Overtemperature Detected by Temperature Sensor
F227 Mains Undervoltage Error
F229 Overvoltage Detected in DC Bus
F208 Encoder Signal Error or Feedback Not Recognized
F217 Internal Drive Hardware Fault
F207 Communication Error with Commanding Controller (e.g., SERCOS)
F220 Brake Resistor Overload or Malfunction
F228 Power Supply Monitoring Fault
F226 Parameter Error or Configuration Mismatch Detected

Frequently Asked Questions about HDS04.2-W200N-HA01-01-FW:

Q: What information do the two type plates on the HDS04.2-W200N-HA01-01-FW device provide?

A: The device has two type plates that display details of the basic unit and the complete configuration.

Q: What interface and power consumption does the HDS04.2-W200N-HA01-01-FW device use for communication?

A: The device uses an analog interface with a 1.2W power consumption for communication purposes.

Q: Which power connection module is the HDS04.2-W200N-HA01-01-FW compatible with?

A: The device is compatible with the HZF power connection module.

Q: What are the altitude restrictions for installing the HDS04.2-W200N-HA01-01-FW controller?

A: The controller must be situated at an altitude not exceeding 1,000 m above sea level.

Q: How should multiple controllers be arranged in relation to their power needs?

A: When mounting multiple controllers, those with higher current and power requirements should be positioned closer to the supply unit.


Internal Product Review

  • ‘‘The HDS04.2-W200N offers precise configuration via its various plug-in modules. Ensure adherence to its environmental operating guidelines for optimal performance.’’

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