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HDS04.2-W200N-HA01-01-FW Bosch Rexroth Indramat

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The Bosch Rexroth Indramat HDS04.2-W200N-HA01-01-FW is an HDS Drive Controller in the DIAX04 family and part of the HDS Drive Controllers series. It features an analog command communication interface and provides a rated current of 200 Amps. This controller uses a built-in internal air blower for cooling.

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Product Description:

The HDS04.2-W200N-HA01-01-FW is a drive controller produced by Bosch Rexroth Indramat and belongs to the HDS Drive Controllers series. In automated manufacturing lines, it supplies regulated current to servo or spindle motors and processes reference commands from the machine control for coordinated axis movement. Its rack-mounted format combines power electronics and control circuitry in one unit, which helps support stable torque control and responsive speed adjustment. Because current regulation is handled inside the controller, connected axes can follow changing load demands with consistent motion response. That arrangement is useful on machines that require repeated starts, stops, and speed changes during production cycles.

The controller uses an ANALOG command interface, so velocity, torque, or position references are received as voltage signals rather than through a digital motion network. It is assigned to the DIAX04 platform, which allows it to operate with compatible modules installed in the same rack. Thermal management is provided by a built-in air blower, which supports continuous operation in cabinets with limited ambient airflow. The unit is part of Line 04. Its rated output of 200 A gives it the capacity to drive large servo motors or several smaller axes through a shared DC bus.

As an HDS Drive Controller, the module completes the power section of an Indramat automation rack without intermediary adapters. The controller is Version 2. Its design supports direct integration with companion rack modules, which helps maintain orderly wiring and predictable control behavior in centralized multi-axis installations. This layout keeps power conversion and axis control in one cabinet section, reducing the need for separate interface hardware between the motion controller and the drive rack.

Command Communication Interface
ANALOG
Controller Family
DIAX04
Cooling Method
Built-in Internal Air Blower
Installation elevation
1000 M above sea level
Insulation classification
C as per DIN VDE 0110
Line
04
Maximum permissible ambient temperature de-rated
+55° C
Other Versions
None
Permissible ambient temperature range
+5 ... +45° C
Product Type
HDS Drive Controller
Protection category
IP 10 per DIN 40 050
Rated Current
200 A
Storage and transport temperature
-30 ... +85° C
Version
2
  • HDS042W200NHA0101FW
  • HDS04 2 W200N HA01 01 FW
  • hds04.2-w200n-ha01-01-fw
Fault/Error What It Means Corrective Action
F200 Overtemperature Drive heatsink temperature exceeded safe limits Improve ventilation, inspect fan, and clean dust filters
F213 Motor Temperature Warning Internal motor temperature sensor reports overheating Check motor load, clean airways, verify ambient temperature
F228 Undervoltage DC bus voltage is too low Check incoming supply voltage and power module connections
F229 Overvoltage Excessive voltage in DC bus Inspect regen resistor or braking circuit
F208 Encoder Error Inconsistent or missing encoder signals Verify encoder wiring, connectors, and feedback settings
F217 Power Section Fault Internal drive electronics report a hardware fault Cycle power, replace module if error persists
F207 Comm. Fault with Controller Drive can’t communicate with higher-level controller Check SERCOS/INTERBUS cables and configuration
Drive won’t enable Enable signal missing or interlock not satisfied Verify logic enable, safety circuit, and external control wiring
Motor won’t rotate Drive enabled but motor is unresponsive Check command values, axis parameters, and encoder feedback
Intermittent faults Random faults under load or motion Inspect grounding, EMI shielding, and cable integrity
Model Rated Current Rated Voltage Cooling Type Motor Feedback Interface Type Application
HDS04.2-W200N-HA01-01-FW 200 A 3x AC 230–480 V Internal (Air) Resolver / Encoder Analog + SERCOS High-power CNC and automation axes
HDS03.2-W075N-HS12-01-FW 75 A 3x AC 230–480 V Internal (Air) Resolver / Encoder SERCOS / ANALOG Standard automation axes
HDS02.2-W040N-HS12-01-FW 40 A 3x AC 230–480 V Internal (Air) Resolver / Encoder SERCOS Light-to-medium duty axes
HDS04.2-W125N-HS12-01-FW 125 A 3x AC 230–480 V Internal (Air) Resolver / Encoder SERCOS Servo control for robotics & packaging
HDS03.2-W100N-HS12-01-FW 100 A 3x AC 230–480 V Internal (Air) Resolver / Encoder SERCOS / Analog General-purpose high current drives
HDS04.2-W300N-HS12-01-FW 300 A 3x AC 230–480 V Internal (Air) Resolver / Encoder SERCOS Extra high current servo applications
Error Code Meaning
F200 Heatsink Overtemperature
F213 Motor Overtemperature Detected by Temperature Sensor
F227 Mains Undervoltage Error
F229 Overvoltage Detected in DC Bus
F208 Encoder Signal Error or Feedback Not Recognized
F217 Internal Drive Hardware Fault
F207 Communication Error with Commanding Controller (e.g., SERCOS)
F220 Brake Resistor Overload or Malfunction
F228 Power Supply Monitoring Fault
F226 Parameter Error or Configuration Mismatch Detected

Frequently Asked Questions about HDS04.2-W200N-HA01-01-FW:

Q: What type of command communication interface does the HDS04.2-W200N-HA01-01-FW utilize?

A: The HDS04.2-W200N-HA01-01-FW uses an analog command communication interface for control input.

Q: Which controller family does the HDS04.2-W200N-HA01-01-FW belong to?

A: This drive controller belongs to the DIAX04 controller family from Bosch Rexroth Indramat.

Q: How is the HDS04.2-W200N-HA01-01-FW drive controller cooled?

A: Cooling is accomplished through a built-in internal air blower in this model.

Q: What is the rated current of the HDS04.2-W200N-HA01-01-FW drive controller?

A: The rated current for the HDS04.2-W200N-HA01-01-FW is 200 A, suitable for high-demand applications.

Q: What version is the HDS04.2-W200N-HA01-01-FW drive controller?

A: The HDS04.2-W200N-HA01-01-FW is a version 2 unit in the HDS drive controller series.


Internal Product Review

  • ‘‘The HDS04.2-W200N-HA01-01-FW is an HDS drive controller designed for the DIAX04 family. Built-in internal air blower cooling supports stable thermal management, and the 200 A rated current gives the controller strong drive capacity.’’

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