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HDS04.2-W200N-HS12-01-FW Bosch Rexroth Indramat

MPN: R911279679

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The Bosch Rexroth Indramat HDS04.2-W200N-HS12-01-FW is part of the HDS Drive Controllers series and is from the DIAX04 controller family. This HDS drive controller features a SERCOS command communication interface, has a rated current of 200 Amps, and uses a built-in internal air blower for cooling.

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Product Description:

The HDS04.2-W200N-HS12-01-FW is a modular drive controller produced by Bosch Rexroth Indramat for the HDS Drive Controllers series. It is used in multi-axis automation systems to regulate servo motor power and respond to motion commands from the control system. In manufacturing lines, the unit provides closed-loop control for servo axes so coordinated movement can be carried out with accurate torque and speed regulation. Its role within a drive rack is to serve as the control and power stage for demanding axis applications that require stable response during continuous operation.

The controller has a continuous output capability of 200 A, allowing it to supply large servo motors and other high-demand axes. Heat is removed by a built-in internal air blower, so the unit uses forced airflow through the housing instead of relying on external cooling ducts. Command data are carried over the SERCOS fiber-optic interface, which supports deterministic communication between the controller and the higher-level motion system. This communication path carries command values and status information in a synchronized cycle, which helps multiple axes operate together in automated equipment. The cooling method also helps move heat away from internal components during sustained load conditions.

The unit is part of the DIAX04 platform and is assigned to Line 04. These identifiers place it in the fourth design line of the platform and indicate that it follows the module arrangement used in that system. The controller is listed as Version 2, which marks the second version of this design. Its layout is suited to rack-based multi-axis assemblies where several coordinated drive modules operate together in one machine. This format supports compact integration in industrial control cabinets while maintaining the operating structure expected from the product line.

Command Communication Interface
SERCOS
Controller Family
DIAX04
Cooling Method
Built-in Internal Air Blower
Installation elevation
1000 M above sea level
Insulation classification
C as per DIN VDE 0110
Line
04
Maximum permissible ambient temperature de-rated
+55° C
Other Versions
None
Permissible ambient temperature range
+5 ... +45° C
Product Type
HDS Drive Controller
Protection Category
IP 10 per DIN 40 050
Rated Current
200 A
storage and transport temperature
-30 ... +85° C
Version
2
  • HDS042W200NHS1201FW
  • HDS04 2 W200N HS12 01 FW
  • hds04.2-w200n-hs12-01-fw
Fault / Code What it means First corrective action(s)
F218 Amplifier over-temperature Drive-stage heatsink exceeded shut-down limit. Reduce continuous current, clean or replace internal blower, improve cabinet cooling (≤ 45 °C).
F219 Motor over-temperature Thermistor in the connected servo reports overheating. Check mechanical load and airflow around motor / fan; allow cool-down.
F226 Undervoltage in power section DC-bus < ≈ 300 V while drive is enabled. Verify HVE/HVR supply, pre-charge sequence and mains; clear fault and re-enable.
F229 Encoder 1 failure – quadrant error Hall/SinCos tracks missing or out of tolerance. Reseat X4 feedback plug, test 5 V, inspect cable shield, replace encoder if needed.
F320 Bleeder overload Internal brake resistor has reached 100 % duty. Lengthen deceleration ramps or add external resistor / regenerative supply.
F207 Switching to un-initialised operating mode PLC commanded a mode that is not parameterised. Load correct parameter set or initialise mode in S-0-0032 before enabling.
F228 Excessive deviation Following-error beyond limit S-0-0095. Reduce feedrate, retune loop gains, inspect mechanics for play/slip.
F236 Position-feedback difference Primary vs. secondary encoder mismatch. Check second encoder wiring, realign encoders, verify gear ratio settings.
F381 Mains failure All three AC phases lost. Check upstream breaker/fuses, restore supply; inspect contactor wiring.
F382 Phase fault One phase missing or < 90 % nominal. Find blown fuse, loose terminal or phase-loss on transformer tap.
Model Rated current Input (DC-bus) Cooling Interface Typical role
HDS04.2-W200N-HS12-01-FW 200 A 530-670 V DC Internal air-blower SERCOS High-power CNC & robotics axes 
HDS03.2-W075N-HS12-01-FW 75 A 530-670 V DC Internal air-blower SERCOS Mid-range packaging / handling drives 
HDS03.2-W100N-HS12-01-FW 100 A 530-670 V DC Internal air-blower SERCOS Heavy servo axes & small spindles 
HDS02.2-W040N-HS12-01-FW 40 A 530-670 V DC Internal air-blower SERCOS Light-duty pick-and-place, conveyors 
HDS04.2-W300N-HS12-01-FW 300 A 530-670 V DC Internal air-blower SERCOS Extra-high-current presses & extruders 
HDS03.2-W050N-HS12-01-FW 50 A 530-670 V DC Internal air-blower SERCOS Retrofit replacement for legacy 50 A axes 
Code Meaning / Typical trigger
F218 Amplifier (drive heatsink) over-temperature shutdown 
F219 Motor over-temperature shutdown (thermistor trip) 
F226 Undervoltage in power section – DC-bus fell below limit while enabled 
F229 Motor encoder-1 failure – quadrant error (corrupt / missing signals) 
F220 Bleeder overload shutdown – internal brake resistor too hot 
F228 Excessive position-deviation (following-error) fault (indramat.net)
F207 Switching to an un-initialised operating mode (mode not parametrised) 
F236 Excessive position-feedback difference between dual encoders 
F320 Braking-resistor overload (bleeder duty at 100 %)
F208 “Motor type has changed” — drive detects different motor feedback data

Frequently Asked Questions about HDS04.2-W200N-HS12-01-FW:

Q: What is the rated current of the HDS04.2-W200N-HS12-01-FW drive controller?

A: The HDS04.2-W200N-HS12-01-FW has a rated current of 200 A for high-demand applications.

Q: How is the HDS04.2-W200N-HS12-01-FW drive controller cooled?

A: This model uses a built-in internal air blower for its cooling method.

Q: What communication interface does the HDS04.2-W200N-HS12-01-FW use?

A: SERCOS is the supported command communication interface for this drive controller.

Q: Which controller family does the HDS04.2-W200N-HS12-01-FW belong to?

A: The HDS04.2-W200N-HS12-01-FW belongs to the DIAX04 controller family.

Q: What version is the HDS04.2-W200N-HS12-01-FW drive controller?

A: The HDS04.2-W200N-HS12-01-FW is a Version 2 unit in the HDS Drive Controllers series.


Internal Product Review

  • ‘‘The HDS04.2-W200N-HS12-01-FW is a Bosch Rexroth Indramat HDS drive controller from the DIAX04 family, well suited for high-demand motion control service. SERCOS communication and a 200 A rated current give the controller strong integration value and impressive power handling, making the unit a highly capable drive solution.’’

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