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HDS03.2-W075N-HS12-01-FW Bosch Rexroth Indramat

MPN: R911190008

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The Bosch Rexroth Indramat HDS03.2-W075N-HS12-01-FW is a drive controller from the HDS Drive Controllers series and the DIAX04 controller family. It features a built-in internal air blower for cooling, a SERCOS communication interface, and has a rated current of 75 Amps.

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Product Description:

The HDS03.2-W075N-HS12-01-FW belongs to the HDS Drive Controllers series from Bosch Rexroth Indramat. As a digital drive controller, it coordinates power delivery and motion commands between a supply module and multiple servo axes, enabling synchronized positioning in automated handling equipment, machine tools, and packaging lines. Installed in a modular rack slot, the device converts fieldbus commands into controlled current and voltage for connected motors. This allows the drive system to respond to changing load demands while maintaining coordinated motion across linked axes.

Communication with the central control system is established through the SERCOS optical interface, which carries real-time setpoints and feedback with deterministic timing for multi-axis interpolation. This real-time optical link supports synchronous command exchange and stable feedback transfer during coordinated motion. Within the broader DIAX04 family, the module shares the same rack format and interface structure as related units. Thermal dissipation relies on a built-in air blower, so cabinet air moves through the heat sink without external ducting. The power section delivers a continuous output of 75 A, supporting medium-to-high torque motors during sustained motion profiles. The unit is part of Line 03.

The hardware is issued as Version 2, which includes updated gate-driver and diagnostic circuitry while keeping operation aligned with earlier machine programs. The unit is an HDS Drive Controller, so it regulates motor current as well as velocity and position loops rather than serving as a power supply. Its control functions are intended for coordinated axis operation in rack-based drive systems. Diagnostic functions are handled inside the controller, helping the drive report operating status during motion and fault monitoring.

Command Communication Interface
SERCOS
Controller Family
DIAX04
Cooling Method
Built-in Internal Air Blower
Installation elevation
1000 M above sea level
Insulation classification
C as per DIN VDE 0110
Line
03
Maximum permissible ambient temperature de-rated
+55° C
Other Versions
None
Permissible ambient temperature range
+5 ... +45° C
Product Type
HDS Drive Controller
Protection Category
IP 10 per DIN 40 050
Rated Current
75 A
Storage and transport temperature
-30 ... +85° C
Version
2
  • HDS032W075NHS1201FW
  • HDS03 2 W075N HS12 01 FW
  • hds03.2-w075n-hs12-01-fw
Repair Estimate $1,425.00 HDS03.2-W075N-HS12-01-FW
  • Skilled technicians with years of hands-on experience
  • Expert repairs for obsolete and hard-to-find equipment
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Our Repair Process

1

You send us the items for repair.

2

We receive your equipment and complete the necessary repairs.

3

We ship the units back to you, ready for use.

Fault / Error Code What it means Typical Corrective Action
F207 Drive was commanded to enter an operating mode that has never been initialised. Load a valid mode in parameters S-0-0032…35, store to NVRAM, then issue “Reset Class 1 Diagnostics” or power-cycle before re-enabling.
F218 Amplifier heat-sink temperature has exceeded the shut-down limit. Lower cabinet ambient ≤ 45 °C, clean or replace the blower, restore airflow, allow the unit to cool, then reset the fault.
F219 Motor thermal sensor reports over-temperature (≈ 155 °C). Reduce load/duty-cycle, verify motor fan path and sensor wiring, let the motor cool fully, then re-enable.
F220 Internal brake / bleeder resistor overheated (excess regenerated energy). Lengthen decel ramps or add an external brake resistor; clear the fault once the resistor temperature is normal.
F226 DC-bus under-voltage detected while the drive was enabled. Check mains for brown-outs, be sure Drive Enable drops before AC is removed; restore supply and reset.
F228 Following-error too large – axis cannot track the commanded profile. Lower commanded accel/vel, inspect mechanics for binding/backlash, retune velocity & position loops.
F229 Encoder 1 quadrant-error – motor-feedback plausibility fault. Inspect / replace encoder cable, route away from power lines, replace encoder or interface card if the error persists.
F230 Encoder 1 signal frequency exceeds interface limit. Limit maximum speed or fit a lower-PPR encoder; clear the fault and restart.
F233 External +24 V control-supply fault. Verify 24 V PSU capacity, tighten terminals, replace the supply if sagging; reset once stable.
F236 Excessive position-feedback difference between encoders 1 & 2. Check gearing constants and encoder-2 parameters, inspect cable integrity, realign or replace encoder if mismatch persists.
Drive Controller Rated Current (A) Command Interface Firmware Line Cooling
HDS03.2-W075N-HS12-01-FW  75 HS12 – SERCOS 3.2 Internal blower
HDS03.2-W075N-HA03-01-FW 75 HA03 – ±10 V analog 3.2 Internal blower
HDS03.1-W075N-HS12-01-FW 75 HS12 – SERCOS 3.1 Internal blower
HDS02.2-W040N-HS59-01-FW 40 HS59 – SERCOS (high-speed) 2.2 Internal blower
HDS03.2-W100N-HS24-01-FW 100 HS24 – SERCOS 3.2 Internal blower
HDD02.2-W040N-HD12-01-FW 40×2† HD12 – SERCOS 2.2 Internal blower
Error Code Meaning
F207 Switching to an un-initialised operating mode
F218 Amplifier heatsink over-temperature shutdown
F219 Motor over-temperature shutdown (thermistor trip)
F220 Bleeder-resistor overload – excess regenerated energy
F226 DC-bus undervoltage detected while drive is enabled
F228 Excessive following-error – axis cannot track command
F229 Encoder 1 quadrant error – feedback plausibility fault
F230 Encoder 1 signal frequency exceeds interface limit
F233 External +24 V control-supply fault
F236 Excessive position-feedback difference between encoders 1 & 2

Frequently Asked Questions about HDS03.2-W075N-HS12-01-FW:

Q: What command communication interface does the HDS03.2-W075N-HS12-01-FW utilize?

A: This unit uses a SERCOS command communication interface for digital drive control and synchronization.

Q: What is the rated current of the HDS03.2-W075N-HS12-01-FW drive controller?

A: The HDS03.2-W075N-HS12-01-FW drive controller operates with a rated current of 75 A.

Q: How does the HDS03.2-W075N-HS12-01-FW drive controller handle cooling?

A: Cooling is managed by a built-in internal air blower to maintain optimal operating temperatures.

Q: Which controller family does the HDS03.2-W075N-HS12-01-FW belong to?

A: This model is part of the DIAX04 controller family from Bosch Rexroth Indramat.

Q: What version is the HDS03.2-W075N-HS12-01-FW drive controller?

A: The HDS03.2-W075N-HS12-01-FW is version 2 of the HDS Drive Controllers series.


Internal Product Review

  • ‘‘The HDS03.2-W075N-HS12-01-FW is a Bosch Rexroth Indramat HDS drive controller engineered for DIAX04 systems with a SERCOS command communication interface. A 75 A rated current and a built-in internal air blower support strong drive performance and efficient thermal management, making the controller a dependable choice for demanding motion applications.’’

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