HDS03.2-W075N-HS12-01-FW

MPN: R911190008

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The HDS03.2-W075N-HS12-01-FW drive controller delivers reliable motion control with a rated input voltage of 530-670 V. It features short-circuit protection up to 42,000 A and operates efficiently in temperatures up to 55 degrees C.

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Product Description:

Bosch Rexroth Indramat is known for producing high-performance motion control systems. The company product line includes drive controllers, servo motors, frequency converters, linear motors and industrial automation components designed for industries requiring precise and reliable control systems.

The HDS03.2-W075N-HS12-01-FW drive controller is engineered to provide reliable motion control for industrial applications. It operates with a rated control voltage input of 26 V ~ 2% and supports continuous input currents of up to 37 A. Its UL certification (UL 508C) and use in pollution degree 2 environments make it suitable for use in controlled, clean environments. The device is equipped with robust short-circuit protection (SCCR) up to 42,000 A and operates efficiently at ambient temperatures of up to 45 degrees C, extendable to 55 degrees C under reduced load conditions. With dimensions of 498 mm height, 308 mm depth, and 100 mm width, it provides compact and efficient integration options. The rated input voltage range of 530 - 670 V ensures that it supports a wide range of power systems in industrial environments.

The HDS03.2-W075N-HS12-01-FW drive controller has a maximum output current of 40 A and an operational frequency limit of 1000 Hz that enables high-speed performance. The HDS series drive controller is designed for a three-phase output with a maximum output voltage of 500 V. For connectivity, the controller employs a screw-type terminal with a four-pin socket for ease of installation. Its recommended wiring includes 60/75 degrees C copper wire, and it supports wire cross-sections of up to 35 mm^2. The recommended torque for the motor and DC bus connections ranges between 3 Nm and 6 Nm, depending on the model configuration. This drive controller is also equipped with advanced thermal management and ensures optimal performance under heavy loads with continuous power dissipation of up to 220 W.

Command Communications
SERCOS Interface
Cooling
Internal
Firmware
Ordered Seperately
Input Frequency
50 - 60 Hz
Maximum Input Current
37 A
Maximum Output Current
40 A
Maximum Output Voltage
500 V
Protection Category
IP 10
Rated Control Voltage Input
26 V
Rated Current
75 A
Rated Input Voltage
530 - 670 V
Series
HDS
Weight
11 kg
  • HDS032W075NHS1201FW
  • HDS03 2 W075N HS12 01 FW
  • hds03.2-w075n-hs12-01-fw
Fault / Error Code What it means Typical Corrective Action
F207 Drive was commanded to enter an operating mode that has never been initialised. Load a valid mode in parameters S-0-0032…35, store to NVRAM, then issue “Reset Class 1 Diagnostics” or power-cycle before re-enabling.
F218 Amplifier heat-sink temperature has exceeded the shut-down limit. Lower cabinet ambient ≤ 45 °C, clean or replace the blower, restore airflow, allow the unit to cool, then reset the fault.
F219 Motor thermal sensor reports over-temperature (≈ 155 °C). Reduce load/duty-cycle, verify motor fan path and sensor wiring, let the motor cool fully, then re-enable.
F220 Internal brake / bleeder resistor overheated (excess regenerated energy). Lengthen decel ramps or add an external brake resistor; clear the fault once the resistor temperature is normal.
F226 DC-bus under-voltage detected while the drive was enabled. Check mains for brown-outs, be sure Drive Enable drops before AC is removed; restore supply and reset.
F228 Following-error too large – axis cannot track the commanded profile. Lower commanded accel/vel, inspect mechanics for binding/backlash, retune velocity & position loops.
F229 Encoder 1 quadrant-error – motor-feedback plausibility fault. Inspect / replace encoder cable, route away from power lines, replace encoder or interface card if the error persists.
F230 Encoder 1 signal frequency exceeds interface limit. Limit maximum speed or fit a lower-PPR encoder; clear the fault and restart.
F233 External +24 V control-supply fault. Verify 24 V PSU capacity, tighten terminals, replace the supply if sagging; reset once stable.
F236 Excessive position-feedback difference between encoders 1 & 2. Check gearing constants and encoder-2 parameters, inspect cable integrity, realign or replace encoder if mismatch persists.
Drive Controller Rated Current (A) Command Interface Firmware Line Cooling
HDS03.2-W075N-HS12-01-FW  75 HS12 – SERCOS 3.2 Internal blower
HDS03.2-W075N-HA03-01-FW 75 HA03 – ±10 V analog 3.2 Internal blower
HDS03.1-W075N-HS12-01-FW 75 HS12 – SERCOS 3.1 Internal blower
HDS02.2-W040N-HS59-01-FW 40 HS59 – SERCOS (high-speed) 2.2 Internal blower
HDS03.2-W100N-HS24-01-FW 100 HS24 – SERCOS 3.2 Internal blower
HDD02.2-W040N-HD12-01-FW 40×2† HD12 – SERCOS 2.2 Internal blower
Error Code Meaning
F207 Switching to an un-initialised operating mode
F218 Amplifier heatsink over-temperature shutdown
F219 Motor over-temperature shutdown (thermistor trip)
F220 Bleeder-resistor overload – excess regenerated energy
F226 DC-bus undervoltage detected while drive is enabled
F228 Excessive following-error – axis cannot track command
F229 Encoder 1 quadrant error – feedback plausibility fault
F230 Encoder 1 signal frequency exceeds interface limit
F233 External +24 V control-supply fault
F236 Excessive position-feedback difference between encoders 1 & 2

Frequently Asked Questions about HDS03.2-W075N-HS12-01-FW:

Q: What is the connectivity option in the Bosch Rexroth HDS03.2-W075N-HS12-01-FW drive controller?

A: The drive controller uses a screw-type terminal with a four-pin socket. This makes installation easier and more reliable. It supports wire cross-sections of up to 35 mm^2 for proper connectivity.

Q: What is the maximum output current and frequency limit of the HDS03.2-W075N-HS12-01-FW drive controller?

A: The controller supports a maximum output current of 40 A. It operates with a high-speed frequency limit of 1000 Hz, ensuring efficient performance for demanding industrial applications.

Q: What are the environmental operating conditions for the HDS03.2-W075N-HS12-01-FW drive controller?

A: The drive controller operates efficiently at ambient temperatures of up to 45 degrees C. It can be extended to 55 degrees C under reduced load conditions. It is UL certified and suited for pollution degree 2 environments.

Q: What is the input voltage range for the Bosch Rexroth HDS03.2-W075N-HS12-01-FW drive controller?

A: The rated input voltage range is 530 to 670 V. This wide range allows the controller to support various power systems in industrial environments, ensuring versatility and reliability.

Q: What type of protection does the HDS03.2-W075N-HS12-01-FW drive controller offer?

A: The drive controller is equipped with short-circuit protection (SCCR) up to 42,000 A. This robust protection ensures safety during operation and protects the system from electrical faults.


Internal Product Review

  • ‘‘The drive controller HDS03.2-W075N-HS12-01-FW is a high-performance solution for industrial automation. The drive controller offers advanced features such as a 1000 Hz operational frequency and 40 A output current. Its compact design, UL certification, and reliable short-circuit protection make it ideal for demanding applications.’’

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