HDS04.2-W200N-HT19-02-FW

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The HDS04.2-W200N-HT19-02-FW Servo Controller is manufactured by Rexroth Indramat Bosch. This controller is cooled by an Internal Blower, and has a rated current of 200A. This HDS controller is not equipped with Command Communication and the Controller Family is DIAX04.

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Product Description:

Bosch Rexroth is concerned about their customer’s satisfaction through their high-quality and energy-efficient products such as drive controllers, servo drive modules, and brake resistors. These products are widely used for automation purposes in different industries.

The HDS04.2-W200N-HT19-02-FW model is designed and manufactured by Rexroth Indramat. The model should only be used in the manner that is defined as appropriate, to avoid any property damage or injury to personnel. The HDS drive controller comes in a modular design and it represents the DIAX 04 family. The drive controller is made up of a basic unit, a command communication module, additional plug-in modules, a software module, and a configuration type plate. There are 5 plug-in slots in the basic unit and the slot U1 contains a DSS02.1M SERCOS interface module for command communication between the controller and other I/O devices. Slot U2, U3, and U4 are used to install different additional plug-in modules according to the required configuration and version function numeric code. The software module (CLC-D02.3M-FW) is installed into the U5 slot of the basic unit and the power consumption by the software module is approximately 6 W.

The model HDS04.2-W200N-HT19-02-FW is designed to operate at the rated current of 200 A, and the model having 4 kHz/8 kHz of switching frequency operates at the continuous current of 120/80 A. The motor takes electrical power from the respective power supply unit through L + and L – terminals. The model is equipped with an H1 status display and an S1 fault reset key. The permissible temperature range for the model is approximately +5 to +45 degree Celsius without derating. The controller takes motor feedback through the X4 serial port. The firmware for this model should be ordered as a separate sub-item. A blower unit is installed inside the control cabinet of the drive controller that uses natural air for cooling purposes. Get this HDS04.2-W200N-HT19-02-FW product along with a one year warranty from Wake Industrial.

Command Communication
SERCOS Interface
Continuous current(4kHz/8kHz)
120/80A
Controller Family
DIAX04
Cooling type
Air, internal (with built-in blower)
Maximum current
200A
Permissible ambient temperature range
+5 to 450C
Power consumption for signal processing.
30W
Protection category
IP10
Rated Current
200A
Weight
19kg
  • HDS042W200NHT1902FW
  • hds04.2-w200n-ht19-02-fw
  • HDS04 2 W200N HT19 02 FW
Fault / code What it means Typical corrective action
F218 – Amplifier over-temperature Drive-stage heatsink has exceeded the shutdown threshold.  Reduce continuous load, clean/replace the internal blower, and keep the control-cabinet air ≤ 45 °C.
F219 – Motor over-temperature Stator thermistor in the connected servo has tripped.  Check mechanical load and motor-fan airflow; allow the motor to cool and verify torque limits.
F220 – Bleeder overload Internal braking resistor overheated by regenerative energy.  Lengthen decel/stop ramps, add an external resistor, or upgrade to a regenerative supply module.
F226 – DC-bus undervoltage Link voltage fell below minimum while the drive was enabled.  Inspect HVE/HVR supply, mains fuses and contactors; restore stable three-phase power before reset.
F228 – Excessive deviation Commanded vs. actual position error beyond limit S-0-0159.  Look for axis jams or slip, lower acceleration/velocity, and retune position loop-gains.
F229 – Encoder-1 failure (quadrant error) Motor-encoder signals missing, noisy or out of phase.  Reseat X4, inspect cable shielding & 5 V line, or replace encoder / feedback board.
F207 – Un-initialised operating mode PLC requested a mode that is not parameterised in S-0-0032…35.  Enter valid mode parameters or load a known-good parameter set, then reset the drive.
F236 – Position-feedback difference Dual encoders disagree beyond the monitoring window. Check secondary encoder wiring & mounting; realign and repeat commutation if required.
F320 – Brake-resistor overload Bleeder duty hit 100 %; drive disabled to protect resistor Reduce peak-torque demand, soften decel ramps, or install a higher-rated bleeder module.
F381 – Mains failure (with HVR supply) At least one AC-input phase missing.  Replace blown mains fuses, tighten terminals, and verify all three phases before restart.
Model Rated current Interface / option card Cooling Typical application
HDS04.2-W200N-HT19-02-FW  200 A HT19 (SERCOS + extra I/O) Internal blower High-torque axes in CNC & robotics 
HDS04.2-W200N-HS12-01-FW 200 A HS12 SERCOS standard card Internal blower General-purpose 200 A servo axes 
HDS04.2-W200N-HS32-01-FW 200 A HS32 SERCOS + extended diagnostics Internal blower Axes needing extra feedback channels 
HDS04.2-W200N-HA01-01-FW 200 A HA01 Analog ±10 V interface Internal blower Retrofits to analog CNC controls 
HDS03.2-W100N-HS12-01-FW 100 A HS12 SERCOS Internal blower Medium-power packaging/handling axes 
HDS05.2-W300N-HS32-01-FW 300 A HS32 SERCOS Internal blower Very high-current presses & extruders .
Code Meaning / Condition
F218 Amplifier heatsink over-temperature – drive shuts down to protect its power stage.
F219 Motor over-temperature – stator thermistor tripped.
F220 Bleeder overload shutdown – internal brake resistor exceeded safe thermal limit.
F226 Undervoltage in power section – DC-bus dropped below minimum during enable.
F228 Excessive deviation – commanded vs. actual position error beyond S-0-0159 window.
F229 Encoder 1 failure – quadrant error – corrupt or missing motor-feedback signals.
F230 Max. signal frequency of encoder 1 exceeded – motor running faster than interface limit.
F236 Excessive position-feedback difference – dual encoders disagree beyond tolerance.
F207 Switching to un-initialised operating mode – at least one mode parameter set to 0.
F381 Mains failure (with HVR supply) – one or more AC phases missing.

Frequently Asked Questions about HDS04.2-W200N-HT19-02-FW:

Q: What type of electrical cables should be used for the power and motor feedback cables of the HDS04.2-W200N-HT19-02-FW?

A: Rexroth Indramat already provides standardized electrical cables that are designed specifically for the HDS04.2-W200N-HT19-02-FW. Operators are adviced to order this electrical cable as a separate unit.

Q: Why is a clearance needed in the control cabinet of the HDS04.2-W200N-HT19-02-FW?

A: It is important for operators to install the HDS04.2-W200N-HT19-02-FW controller into the control cabinet with specific clearance left around the controller and the control cabinet. The clearance allows for the easy circulation of air around the controller.

Q: What is the appropirate conditions for the transportation of the HDS04.2-W200N-HT19-02-FW?

A: The HDS04.2-W200N-HT19-02-FW should be transported in a temperature that falls between '+5 to about +800C. If excessive shocks and vibrations could occure during transport, the controller should be transported in shock absorbing supports.

Q: What does the 12 month warranty on the HDS04.2-W200N-HT19-02-FW cover?

A: The 12 month waranty offered by wake industrial on the HDS04.2-W200N-HT19-02-FW ensures that the customer does not bear any loss that occurs if the controller is used under normal operating conditions. The wrong handling of the controller will make the warranty void.

Q: What information is present on the type label attached to the HDS04.2-W200N-HT19-02-FW controller?

A: The type label on the HDS04.2-W200N-HT19-02-FW contains type number, bar code, technical data, and maufacturer of the controller. The type label helps the operator to easily identify the controller upon delivery.


Internal Product Review

  • ‘‘The HDS04.2-W200N-HT19-02-FW from Bosch Rexroth has a maximum current of 200A. It uses SERCOS interfaces and internal air for cooling.’’

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