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MKE118D-027-BG0-KE4 Bosch Rexroth Indramat

MPN: R911316171

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The Bosch Rexroth Indramat MKE118D-027-BG0-KE4 is a synchronous motor from the MKE Synchronous Motors series, featuring a maximum torque of 187.0 Nm and a maximum velocity of 3000 min⁻¹. It has a continuous current at standstill of 22.1 A, a continuous torque at standstill of 48.0 Nm, and weighs 65.0 kg without a brake. The motor includes an IP65 rating, an ATEX-compliant housing, and uses an optical singleturn EnDat2.1 encoder with 2,048 increments.

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Product Description:

The MKE118D-027-BG0-KE4 synchronous motor is produced by Bosch Rexroth Indramat within the MKE Synchronous Motors series. Its flame-proof housing meets ATEX requirements, and a plain shaft allows straightforward mechanical coupling. The motor drives automated machinery where precise torque and speed regulation are needed, and it is supplied without a holding brake so external mechanisms must secure any axis after power removal.

At a 60 K stator rise the motor delivers a continuous torque of 48.0 Nm while drawing 22.1 A at standstill. For acceleration peaks the shaft can reach 187.0 Nm, and rotor speed is permitted up to 3000 min⁻¹. A torque constant of 2.52 Nm/A links these values to drive current, whereas the 154.5 V-per-1000 min⁻¹ voltage constant defines back-EMF behavior. The 027 winding variant presents 5.70 mH of inductivity and 0.350 Ω of resistance at 20 °C, shaping current dynamics and copper losses. Class 155 F insulation supports continuous duty in ambient temperatures from 0 °C to 40 °C, and the 20.2 nF discharge capacity must be grounded to limit shaft voltage. Encoder feedback is provided by an optical single-turn EnDat 2.1 device.

For short-term overloads the inverter may supply up to 99.6 A, and the rotor inertia of 0.03620 kgm² defines the resulting angular acceleration. Despite a mass of 65.0 kg, positioning remains quick because friction is minimized by the plain shaft, its DIN 332 “DS” thread, and a frontal centering hole. An enclosure rated to IP 65 plus a shaft seal blocks dust and water jets, while cable glands sized 13 – 16 mm feed conductors into the terminal box that is mounted on the top of the frame. The S2 encoder supplies 2,048 increments, sound pressure remains at 61.1 dB[A], and connection hardware follows the ATEX-approved terminal-box format.

Ambient Temperature
0...+40 °C
Cable Entry Diameter
13.0mm to 16.0mm
Connection Direction
Top
Connection Type
Terminal box
Continuous Current @ Standstill (60K)
22.1 A
Continuous Torque @ Standstill (60K)
48.0 Nm
Discharge Capacity
20.2 nF
Encoder Increments
2,048
Encoder Model
S2
Encoder Type
Optical encoder, Singleturn EnDat2.1
Holding Brake
Without holding brake
Housing Standard Compliance
ATEX
Insulation Class
155 (F)
IP Rating
IP 65
Maximum Current (RMS)
99.6 A
Maximum Torque
187.0 Nm
Maximum Velocity
3000 min⁻¹
Rotor Moment of Inertia
0.03620 kgm²
Shaft Design
Plain shaft
Shaft Detail
Frontal centering hole
Shaft Seal
Yes
Shaft Thread
DIN 332 compliant 'DS' thread
Sound Pressure Level
61.1 (±3) dB[A]
Torque Constant @ 20°C
2.52 Nm/A
Voltage Constant @ 20°C (K_EMK 1000)
154.5 V/min⁻¹
Weight (without brake)
65.0 kg
Winding
027
Winding Inductivity
5.70 mH
Winding Resistance @ 20°C
0.350 Ohm
  • MKE118D027BG0KE4
  • MKE118D 027 BG0 KE4
  • mke118d-027-bg0-ke4
Symptom / fault code Likely cause Corrective action
F219 Motor over-temperature shutdown – drive trips after a few minutes’ run Ambient > 40 °C, blocked airflow, defective blower, or overload Check blower rotation & filter; log load cycle vs. rated torque; improve cabinet cooling; allow cool-down then re-enable
F8022 Encoder-1 signals incorrect (red LED on drive) Feedback cable/EMC noise, cracked Sin/Cos glass, wrong commutation offset Inspect shield clamp, shorten cable or add ferrites, reload commutation data; replace encoder if error recurs
F230 Max. signal frequency of encoder 1 exceeded at high speed Commanded speed beyond encoder limit, gearing error, aliasing Lower speed command or fit higher-line-count encoder; verify gear ratio in drive parameters 
F236 Position-feedback deviation too large during rapid moves Loose coupling, backlash, or wrong position loop gain Tighten mechanical connection; rerun autotune; increase Kp gradually and test 
F8070 +24 V logic supply error (warning then trip) Control-voltage rail < 21 V or > 30 V Measure at X31; check PSU sizing & wiring; replace supply if unstable 
F8025 Over-voltage in power section when decelerating Braking resistor open/undersized or regen ramp too steep Meter DC-bus; test resistor; lower S-0-0044 decel ramp or add larger bleeder 
F8060 Over-current in power section immediately on enable Phase-to-phase short, jammed load, or peak torque demand > Ipeak Megger motor & cable; free mechanics; reduce S-0-0092 torque limit and retest 
F8057 Device overload shutdown after long cycle Continuous RMS torque exceeds nameplate; fan clogged Compare duty cycle to S1 rating; clean fan; up-size motor if duty unchanged 
F822 Encoder-1 signal amplitude too small (intermittent) Oil ingress in connector or cracked tracks Clean/replace connector, reseal cable gland; replace encoder if amplitude < 1 Vpp 
F248 Battery voltage too low stored in drive log Buffer battery on controller < 2.6 V Replace lithium cell; reset date/time; clear alarm history 
Model Frame Ø Winding code Stand-still torque MN (Nm) Rated speed (rpm) Holding brake Typical use case highlight
MKE118D-027-BG0-KE4  118 mm 27 140 3 000 None Balanced mix of torque & speed for ATEX zone 1 packaging lines 
MKE118D-035-NG0-KE4 118 mm  35 187 3 000 None Higher-torque version – heavier indexing tables in hazardous areas 
MKE118D-027-BG0-KE6 118 mm  27 140 3 000 None  Same winding as reference but with KE6 corrosion-resistant connectors 
MKE118B-024-NG0-KE4 118 mm  24 115 4 500 None High-speed winding for direct-coupled centrifuges in zone 2 
MKE118D-058-NG1-KE4 118 mm 58 250 2 500 None Peak-torque variant for heavy agitators; NG1 cable routing
MKE098B-047-CG1-BUNN 98 mm  47 43 4 500 None Slimmer 98-frame motor when cabinet depth is critical 
Error code What it means
F219 Motor over-temperature shutdown — winding sensor indicates ≥ 155 °C 
F8022 Encoder 1: signals incorrect (missing, noisy or out-of-range feedback) 
F230 Max. signal frequency of encoder 1 exceeded — commanded speed too high or gearing error 
F236 Excessive position-feedback difference between encoder channels 
F8025 Over-voltage in power section — DC-bus above safe limit during braking 
F8060 Over-current in power section — short-circuit or peak current beyond rating 
F8057 Device overload shutdown — sustained load or heatsink temperature too high 
F8069 ±15 V internal analogue supply out of tolerance (device hardware fault) 
F8070 +24 V control-voltage error — external supply below 21 V or above 30 V 
F248 Battery voltage too low (< 2.8 V) — replace absolute-encoder backup battery within two weeks 

Frequently Asked Questions about MKE118D-027-BG0-KE4:

Q: What is the maximum torque output of the MKE118D-027-BG0-KE4 motor?

A: The MKE118D-027-BG0-KE4 motor delivers a maximum torque of 187.0 Nm for high-demand applications.

Q: Does the MKE118D-027-BG0-KE4 motor come with a holding brake?

A: This model does not include a holding brake, making it suitable for applications where static holding is not required.

Q: What type of encoder is included with the MKE118D-027-BG0-KE4 motor?

A: It uses a singleturn optical encoder with EnDat2.1 interface and 2,048 increments for precise positioning feedback.

Q: What is the shaft configuration of the MKE118D-027-BG0-KE4 motor?

A: The shaft has a plain design with a frontal centering hole and incorporates a DIN 332 compliant 'DS' thread.

Q: What is the IP rating of the MKE118D-027-BG0-KE4 motor?

A: The MKE118D-027-BG0-KE4 features an IP65 protection rating, ensuring resistance against dust and low-pressure water jets.


Internal Product Review

  • ‘‘The MKE118D-027-BG0-KE4 is a Bosch Rexroth Indramat synchronous motor with IP65 protection and ATEX-compliant housing. Standstill torque of 48.0 Nm and peak torque of 187.0 Nm give the unit strong servo authority in demanding motion applications. The optical singleturn EnDat2.1 encoder with 2,048 increments supports precise feedback and rounds out a highly capable motion solution.’’

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