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HDS04.2-W200N-HS56-01-FW Bosch Rexroth Indramat

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The Bosch Rexroth Indramat HDS04.2-W200N-HS56-01-FW is an HDS Drive Controller from the HDS Drive Controllers series. It features a built-in internal air blower for cooling and supports SERCOS command communication. The controller belongs to the DIAX04 family and has a rated current of 200 Amps.

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Product Description:

The HDS04.2-W200N-HS56-01-FW drive controller module is produced by Bosch Rexroth Indramat for the HDS Drive Controllers series. Integrated into multi-axis cabinets, it converts digital motion commands into precisely metered motor currents for high-cycle assembly, packaging, and metal-cutting operations. Its role is to coordinate the servo motor’s torque and speed loops so that mechanical axes follow programmed paths without overshoot or lag. In a machine control system, the module serves as the regulated link between the motion controller and the connected servo axis. This supports repeatable acceleration, stable speed control, and accurate position correction when load conditions change during operation.

The unit communicates with the supervisory control through the fiber-optic SERCOS interface, allowing deterministic command and feedback timing across the drive network. Fiber-optic communication also helps reduce susceptibility to electrical noise in dense drive cabinets. A continuous output capability of 200 A sets the current available to each axis before electronic protection acts, so the selected motor must match the drive’s output range. Thermal energy is removed by a built-in air blower, which supports heat sink cooling without added cabinet ducting. As part of the DIAX04 family, the controller shares connector layout and mechanical dimensions with related modules in that platform. The controller is Version 2.

This controller is assigned to Line 04, so its mounting slots and power bus arrangement match other modules released in the same line. It is an HDS Drive Controller, which separates the control section from external supply and braking functions used in a multi-axis rack. The command interface supports synchronized motion when several axes operate on a common SERCOS ring. This timing is important when multiple servo axes must start, stop, or interpolate together with minimal delay. The controller is therefore suited to coordinated machine sections where consistent response between axes is required throughout the motion cycle.

Command Communication Interface
SERCOS
Controller Family
DIAX04
Cooling Method
Built-in Internal Air Blower
Installation elevation
1000 M above sea level
Insulation classification
C as per DIN VDE 0110
Line
04
Maximum permissible ambient temperature de-rated
+55° C
Other Versions
None
Permissible ambient temperature range
+5 ... +45° C
Product Type
HDS Drive Controller
Protection Category
IP 10 per DIN 40 050
Rated Current
200 A
Storage and transport temperature
-30 ... +85° C
Version
2
  • HDS042W200NHS5601FW
  • HDS04 2 W200N HS56 01 FW
  • hds04.2-w200n-hs56-01-fw
Fault / error code What it means Likely cause(s) Corrective action
F207 – “Switching to un-initialised mode” Drive was put into an operating mode that has not been defined Primary/secondary mode parameters (S-0-0032…35) set to “0” Enter a valid mode in the parameters, then reset the drive 
F218 – Amplifier heatsink over-temperature shutdown Heatsink temperature exceeded safe limit High ambient temp, clogged heatsink, blocked airflow, failed blower Cool cabinet, clean heatsink, ensure ≥300 mm top clearance, replace blower if needed 
F219 – Motor over-temperature shutdown Motor stator reached ≈ 155 °C Over-loaded axis, broken temperature-sensor lead, unstable velocity loop Reduce load / duty cycle, inspect motor-temp cable, retune velocity loop 
F220 – Bleeder overload shutdown Regeneration energy overheated braking resistor Excessive decel/regen energy Lower acceleration or speed, add external bleeder module if required
F226 – Undervoltage in power section DC-bus voltage fell below minimum threshold Brown-out, faulty mains / PSU wiring Check line supply, PSU module and wiring, restore proper mains before re-enable
F228 – Excessive control deviation Drive cannot follow command position Axis blockage, wrong accel limits, poor loop tuning Check mechanics, lower accel limit, verify S-0-0159 monitoring window & retune loops 
F229 – Encoder 1 failure (quadrant error) Faulty or noisy motor-encoder signals Damaged encoder cable, EMI, bad encoder interface Replace/route cable away from power wiring; if persists replace encoder interface / drive 
F236 – Excessive position-feedback difference Difference between encoder-1 & encoder-2 exceeds A117 window One encoder slipping/faulty; loose mechanical coupling Verify both encoders, tighten couplings, adjust A117 only after root-cause fixed 
F381 – Mains failure (HVR supplies) One or more AC-input phases missing Blown mains fuse, open phase Check 3-φ fuses and supply wiring; restore all phases before restart 
F382 – Mains phase-loss fault (HVE supplies) Phase loss detected on the HVE supply module Same as above Inspect mains fusing and wiring on HVE, replace defective fuse / cable 
Part-number Rated current (A) DC-bus / input voltage range (V) Cooling method Command-communication Weight (kg)
HDS04.2-W200N-HS56-01-FW  200 530 – 670 Internal blower SERCOS 19
HDS04.2-W200N-HS12-01-FW 200 530 – 670 Internal blower SERCOS 19
HDS05.2-W300N-HS12-01-FW 300 530 – 670 Internal blower SERCOS 22.7
HDS03.2-W100N-HS12-01-FW 100 530 – 670 Internal blower SERCOS 11
HDS03.2-W075N-HS12-01-FW 75 530 – 670 Internal blower SERCOS 11
HDS02.2-W040N-HS12-01-FW 40 530 – 670 Internal blower SERCOS 6.5
Error code What it means
F218 Amplifier (drive heatsink) over-temperature – cooling airflow or ambient temp too high
F219 Motor over-temperature – thermistor in servo stator has tripped
F220 Bleeder (internal brake resistor) overload – regen energy exceeds rating
F226 DC-bus undervoltage detected while drive was enabled
F229 Encoder-1 failure / quadrant error – feedback signals corrupt or missing
F228 Excessive following-error – commanded vs. actual position gap too large
F207 Drive switched to an operating mode that is not parameterised
F236 Position-feedback difference – dual encoders disagree beyond tolerance
F320 Brake-resistor overload (class-2 message precedes F220 shutdown)
F381 Mains failure – all three AC input phases lost (applicable with HVR supplies)

Frequently Asked Questions about HDS04.2-W200N-HS56-01-FW:

Q: What type of command communication interface is used on the HDS04.2-W200N-HS56-01-FW drive controller?

A: The HDS04.2-W200N-HS56-01-FW features a SERCOS command communication interface.

Q: What is the rated current of the HDS04.2-W200N-HS56-01-FW drive controller?

A: This model provides a rated current of 200 A for demanding industrial drive applications.

Q: How is the HDS04.2-W200N-HS56-01-FW drive controller cooled?

A: The HDS04.2-W200N-HS56-01-FW utilizes a built-in internal air blower for cooling.

Q: What version is the HDS04.2-W200N-HS56-01-FW drive controller?

A: This unit belongs to version 2, indicating its hardware and functional configuration.

Q: Which controller family does the HDS04.2-W200N-HS56-01-FW belong to?

A: The HDS04.2-W200N-HS56-01-FW is part of the DIAX04 controller family.


Internal Product Review

  • ‘‘The HDS04.2-W200N-HS56-01-FW is an HDS drive controller in the DIAX04 family, well suited for precise industrial axis control. SERCOS communication and a built-in internal air blower support responsive integration and stable thermal performance in continuous-duty systems. The 200 A rating gives the drive controller strong capacity, making it an excellent choice for demanding automation platforms.’’

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