HDS04.2-W200N-HS56-01-FW

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The HDS04.2-W200N-HS56-01-FW drive controller supports a continuous input current of up to 60 A and a rated power consumption of 30 W. It also features a 500 V maximum output voltage.

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Product Description:

Bosch Rexroth Indramat is known for its motion control systems and industrial automation technologies. Its extensive product range includes servo drives, controllers, servo motors, linear motors, amplifier cards and hydraulic systems. The company is widely recognized for producing high-quality industrial automation equipment.

The HDS04.2-W200N-HS56-01-FW drive controller is designed for high-performance applications and offers a pollution degree 2 rating. It operates at a maximum ambient temperature of 45 degrees C with nominal data, which can increase to 55 degrees C when operating under reduced nominal data. The drive dimensions are 498 mm in height, 308 mm in depth, and a width range of 150 mm. It weighs approximately 19 kg and requires a minimum clearance of 300 mm above and 100 mm below for proper ventilation. The rated control voltage input is 26 V ~ 2 % and the rated power consumption without braking is 30 W. The unit features a short-circuit current rating of 42,000 A, and the rated input voltage range is 530 - 670 V. The continuous input current varies with load conditions, peaking at 60 A. The maximum output voltage is 500 V, and it operates at a frequency of 1,000 Hz. The model must be used with the accessories mentioned by the manufacturer.

For electrical connections, the HDS04.2-W200N-HS56-01-FW drive controller uses a screw-type terminal with a 4-pin design. The recommended wire cross-section for single-core wires is between 2.5-16 mm^2, while for multi-core wires, it ranges from 2.5-35 mm^2. For torque specifications, the DC bus requires 3 Nm, and motor connections are tightened at 4 Nm. The device's maximum output current is rated at 120 A with a continuous power dissipation rating of 800 W. This ensures effective and reliable performance in demanding industrial environments.

Command Communications
SERCOS Interface
Cooling
Internal
Firmware
Ordered Seperately
Input Frequency
50 - 60 Hz
Maximum Output Voltage
500 V
Protection Category
IP 10
Rated Control Voltage Input
26 V
Rated Current
200 A
Rated Input Voltage
530 - 670 V
Series
HDS
Weight
19 kg
  • HDS042W200NHS5601FW
  • HDS04 2 W200N HS56 01 FW
  • hds04.2-w200n-hs56-01-fw
Fault / error code What it means Likely cause(s) Corrective action
F207 – “Switching to un-initialised mode” Drive was put into an operating mode that has not been defined Primary/secondary mode parameters (S-0-0032…35) set to “0” Enter a valid mode in the parameters, then reset the drive 
F218 – Amplifier heatsink over-temperature shutdown Heatsink temperature exceeded safe limit High ambient temp, clogged heatsink, blocked airflow, failed blower Cool cabinet, clean heatsink, ensure ≥300 mm top clearance, replace blower if needed 
F219 – Motor over-temperature shutdown Motor stator reached ≈ 155 °C Over-loaded axis, broken temperature-sensor lead, unstable velocity loop Reduce load / duty cycle, inspect motor-temp cable, retune velocity loop 
F220 – Bleeder overload shutdown Regeneration energy overheated braking resistor Excessive decel/regen energy Lower acceleration or speed, add external bleeder module if required
F226 – Undervoltage in power section DC-bus voltage fell below minimum threshold Brown-out, faulty mains / PSU wiring Check line supply, PSU module and wiring, restore proper mains before re-enable
F228 – Excessive control deviation Drive cannot follow command position Axis blockage, wrong accel limits, poor loop tuning Check mechanics, lower accel limit, verify S-0-0159 monitoring window & retune loops 
F229 – Encoder 1 failure (quadrant error) Faulty or noisy motor-encoder signals Damaged encoder cable, EMI, bad encoder interface Replace/route cable away from power wiring; if persists replace encoder interface / drive 
F236 – Excessive position-feedback difference Difference between encoder-1 & encoder-2 exceeds A117 window One encoder slipping/faulty; loose mechanical coupling Verify both encoders, tighten couplings, adjust A117 only after root-cause fixed 
F381 – Mains failure (HVR supplies) One or more AC-input phases missing Blown mains fuse, open phase Check 3-φ fuses and supply wiring; restore all phases before restart 
F382 – Mains phase-loss fault (HVE supplies) Phase loss detected on the HVE supply module Same as above Inspect mains fusing and wiring on HVE, replace defective fuse / cable 
Part-number Rated current (A) DC-bus / input voltage range (V) Cooling method Command-communication Weight (kg)
HDS04.2-W200N-HS56-01-FW  200 530 – 670 Internal blower SERCOS 19
HDS04.2-W200N-HS12-01-FW 200 530 – 670 Internal blower SERCOS 19
HDS05.2-W300N-HS12-01-FW 300 530 – 670 Internal blower SERCOS 22.7
HDS03.2-W100N-HS12-01-FW 100 530 – 670 Internal blower SERCOS 11
HDS03.2-W075N-HS12-01-FW 75 530 – 670 Internal blower SERCOS 11
HDS02.2-W040N-HS12-01-FW 40 530 – 670 Internal blower SERCOS 6.5
Error code What it means
F218 Amplifier (drive heatsink) over-temperature – cooling airflow or ambient temp too high
F219 Motor over-temperature – thermistor in servo stator has tripped
F220 Bleeder (internal brake resistor) overload – regen energy exceeds rating
F226 DC-bus undervoltage detected while drive was enabled
F229 Encoder-1 failure / quadrant error – feedback signals corrupt or missing
F228 Excessive following-error – commanded vs. actual position gap too large
F207 Drive switched to an operating mode that is not parameterised
F236 Position-feedback difference – dual encoders disagree beyond tolerance
F320 Brake-resistor overload (class-2 message precedes F220 shutdown)
F381 Mains failure – all three AC input phases lost (applicable with HVR supplies)

Frequently Asked Questions about HDS04.2-W200N-HS56-01-FW:

Q: What are the electrical connectivity options for the HDS04.2-W200N-HS56-01-FW drive controller?

A: The HDS04.2-W200N-HS56-01-FW drive controller features a screw-type terminal with a 4-pin design. It supports a wire cross-section range of 2.5-16 mm^2 for single-core and 2.5-35 mm^2 for multi-core wires.

Q: What is the maximum ambient temperature the HDS04.2-W200N-HS56-01-FW can operate at?

A: The drive controller can operate at a maximum ambient temperature of 45 degrees C with nominal data. This can increase to 55 degrees C when operating under reduced nominal data conditions.

Q: What is the maximum output current and power dissipation rating of the HDS04.2-W200N-HS56-01-FW?

A: The drive controller has a maximum output current rating of 120 A. It also offers a continuous power dissipation rating of 800 W, ensuring reliability in demanding applications.

Q: What are the torque specifications for the DC bus and motor connections on the HDS04.2-W200N-HS56-01-FW?

A: The DC bus connections on the HDS04.2-W200N-HS56-01-FW require 3 Nm torque. The motor connections need to be tightened at 4 Nm for optimal performance and safety.

Q: What are the environmental and installation requirements for the HDS04.2-W200N-HS56-01-FW?

A: The drive controller requires a pollution degree 2 environment and a minimum clearance of 300 mm above and 100 mm below for proper ventilation. This ensures safe and efficient operation.


Internal Product Review

  • ‘‘The Indramat HDS04.2-W200N-HS56-01-FW drive controller excels in industrial environments. The model offers 120 A maximum output current, 800 W power dissipation, and 42,000 A short-circuit rating. The drive controller comes with advanced frequency control at 1,000 Hz and a pollution degree 2 rating.’’

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