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DDS02.1-W050-D Bosch Rexroth Indramat

MPN: R911245477

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The Bosch Rexroth Indramat DDS02.1-W050-D is a digital AC servo drive controller from the DDS Drive Controllers series. It has a rated continuous output current of 40 Amps, a peak current of 50 Amps, and operates at a nominal DC bus voltage of 300 VDC. The device features internal air cooling, IP20 protection rating, and a 15-pin D-Sub RS232 connector.

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Product Description:

The DDS02.1-W050-D is a digital AC servo drive controller manufactured by Bosch Rexroth Indramat for the DDS Drive Controllers series. It regulates current and commutation for a matched servo motor and connects to higher-level motion systems through its onboard diagnostics interface. In industrial automation, this controller supplies regulated DC-bus energy and closed-loop feedback processing so servo axes can hold speed and position under varying loads. This type of controller is commonly installed in automation cabinets where the drive must manage torque, velocity, and position commands from an external control platform.

The unit delivers a rated continuous output of 40 A from an internal power stage that operates at 300 VDC. The drive belongs to Line 02 and is Version 1. Its IP20 housing helps protect against accidental contact, and parameter access is provided through a front-mounted 15-pin D-Sub connector. Digital servo feedback from the attached motor arrives over a dedicated socket, allowing the drive to align phase current within one control cycle. That closed-loop signal path lets the controller correct rotor position and speed errors quickly during dynamic motion. A humidity tolerance of up to 95 % relative humidity allows operation in most cabinet-conditioned environments.

Peak demands during acceleration are handled with up to 50 A of output. Internal air cooling requires cabinet airflow across the heat sink, and the housing measures 390 mm in height, 105 mm in width, and 325 mm in depth. The compact front width helps the module fit standard rack positions in control cabinets. The rated installation elevation is 1000 m, and thermal derating begins above 55 °C, while full current is available at or below 45 °C. Cabinet conditions must also keep absolute moisture below 25 g/m³, and storage is permitted from −30 °C to 85 °C. The electronics receive auxiliary power through ±15 V and +24 V signal supplies that provide 150 mA, 150 mA, and 500 mA respectively.

Continuous Current
40 A
Cooling Method
Air, from inside control cabinet (internal)
DC Bus Voltage
300 VDC
Line
02
Max Absolute Humidity
25 g/m3
Max Ambient Temp (derated)
55 °C
Max Ambient Temp (rated)
45 °C
Max Installation Elevation (rated)
1000 m
Max Peak Output Current
50 A
Max Relative Humidity
95 %
Max Storage Temp
85 °C
Maximum installation elevation
1000 m
Min Storage Temp
-30 °C
Motor Feedback
Digital servo feedback
Nominal Dc Bus Voltage
300 V
Operating Temperature Range
0 - 45ºC
Overall Depth
325 mm
Overall Height
390 mm
Overall Width
105 mm
Peak Current
50 A
Product Type
Digital AC Servo Drive Controller
Protection category
IP20
Protection Rating
IP20
Rated Continuous Output Current
40 A
Rated Current
50A
Rs232 Connector Type
15-Pin D-Sub
Signal Supply Current (-15v)
150 mA
Signal Supply Current (+15v)
150 mA
Signal Supply Current (+24v)
500 mA
Storage Temperature Range
-30 - 85ºC
Version
1
  • DDS021W050D
  • DDS2.1-W050-D
  • DDS02 1 W050 D
  • dds02.1-w050-d
  • DDS02-1 WO5O-D
  • DDS02-1-WO5O-D
  • DDS21 W050
Fault / Code What it means Corrective action
F2-18 Amplifier over-temperature Power stage heat-sink exceeded shutdown limit. Reduce axis load, clear cabinet filters, verify blower, keep ambient < 45 °C.
F2-19 Motor over-temperature Temperature sensor inside the motor signals overheating. Check mechanical load, balance the axis, clean the motor fan path, allow cool-down.
F2-20 Bleeder over-temperature Internal brake resistor is beyond its thermal rating. Lengthen decel ramps, add external resistor, or use supply/regenerative module sized for higher braking energy.
F2-26 Undervoltage enabled DC-bus undervoltage while drive enable was already high. Verify supply unit ready signal, measure DC-bus, inspect pre-charge / mains contactor.
F2-29 Motor encoder failure – quadrant error Encoder feedback from the motor is corrupt or missing. Reseat X4 feedback connector, inspect encoder cable for damage, check shielding and 5 V supply.
F2-34 Emergency stop active External E-stop chain is open. Reset the machine-safety circuit, make sure STO / enable contacts close simultaneously.
F2-36 Excessive position feedback difference Commanded vs. measured position deviation is > limit. Slow the axis, check mechanical coupling for slip, re-align encoder, retune gains.
F2-80 Earth-connection fault Leakage from DC-bus or motor leads to ground detected. Meg-ohm test motor-power cable, inspect insulation, correct grounding straps.
F2-81 Mains fault Supply module reports one or more phases missing. Check plant fuses, terminal torque, line-reactor wiring, measure all three phases.
F2-83 Line over-voltage AC input is > +10 % of nominal; DC-bus climbs too high. Measure utility line, retap step-down transformer, add line reactor or active front-end.
Model Rated current Cooling style Motor feedback Interface / comms Typical use-case
DDS02.1-W050-D 50 A continuous (40 A cont., 50 A peak) Internal air, control-cabinet exhaust Digital servo feedback Factory-assigned plugin (usually ANALOG or SERCOS) Mid-power axes on packaging & woodworking machines
DDS02.1-W025-D 25 A Internal air Digital servo Analog / SERCOS Low-inertia pick-&-place or small conveyors
DDS02.1-W100-D 100 A Internal air Digital servo Field-selectable plugin Heavy servo axes, gantry drives
DDS02.1-W150-D 150 A Internal air Digital servo Field-selectable plugin Very high-current spindle or extruder drives 
DDS03.1-W050-D 50 A Internal air Digital servo ANALOG or SERCOS Functional match to W050-D with newer Series 3 control electronics
DDS02.1-W050-DA01-01-FW 50 A Internal air Digital servo Analog interface DA01 plugin Retrofit replacement when an analog velocity interface is required (indramat-usa.com)
Error Code Meaning / Condition
F207 Switching to an un-initialized operating mode (drive tried to enter a mode that has not been parameterized).
F218 Amplifier heatsink over-temperature shutdown.
F219 Motor over-temperature shutdown (thermistor triggered).
F220 Bleeder overload / brake-resistor over-temperature shutdown.
F226 Undervoltage on the DC-bus while drive is enabled.
F228 Excessive position-command / following-error deviation.
F229 Motor encoder 1 failure – quadrant error (corrupt or missing encoder signals).
F230 Max. signal frequency of encoder 1 exceeded (encoder running beyond interface limit).
F236 Excessive position-feedback difference between dual encoders.
F242 Encoder 2 failure – signal too small (external encoder amplitude low).

Frequently Asked Questions about DDS02.1-W050-D:

Q: What is the rated continuous output current of the DDS02.1-W050-D drive controller?

A: The DDS02.1-W050-D drive controller provides a rated continuous output current of 40 A.

Q: How is the DDS02.1-W050-D controller cooled during operation?

A: Cooling for the DDS02.1-W050-D is achieved with air drawn from inside the control cabinet.

Q: What type of motor feedback does the DDS02.1-W050-D use?

A: The DDS02.1-W050-D supports digital servo feedback for precise motor control.

Q: What is the protection rating of the DDS02.1-W050-D controller?

A: This drive controller features an IP20 protection rating, suitable for protected environments.

Q: What is the maximum ambient temperature for rated use of the DDS02.1-W050-D?

A: The maximum ambient temperature for rated operation is 45 °C for this model.


Internal Product Review

  • ‘‘The DDS02.1-W050-D is a digital AC servo drive controller that delivers solid motion performance with 40 A continuous current and internal cabinet air cooling. Support for digital servo feedback and a 300 VDC bus gives the unit precise motor response and dependable drive operation. IP20 protection makes the controller a strong fit for enclosed industrial systems.’’

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