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8B0C0160HC00.001-1 B & R Automation

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The 8B0C0160HC00.001-1 is a power supply from B & R Automation, part of the 8B0 ACOPOS Multi Power Supplies series. It delivers a continuous 24 V output current of 16 ADC and provides 400 W of output power. The unit features IP20 protection, operates with a nominal DC bus voltage of 750 VDC, and supports a maximum operating temperature of 55°C.

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Product Description:

The 8B0C0160HC00.001-1 is a dedicated DC-bus power supply module manufactured by B & R Automation within the 8B0 ACOPOS Multi Power Supplies series. It mounts beside inverter units and provides the 24 V control voltage that keeps drive logic, sensors, and safety relays active when mains power fluctuates. In industrial automation lines the module stabilizes auxiliary loads so that motion controllers can store position data and bring axes to a controlled stop instead of performing an uncontrolled power loss shutdown.

The module sources a continuous 24 V rail rated at 16 ADC and can furnish up to 400 W of auxiliary power to downstream devices. A separate internal converter delivers 25 VDC within ±1.6 % for its own logic circuits and diagnostic LEDs. Output regulation remains within ±6 % of 24 V across the 315–800 VDC link. A 220 nF capacitor is connected across the bus to damp high-frequency ripple, and the nominal bus voltage of 750 VDC matches the operating point of high-power servo inverters. Short bursts of regenerative energy are accommodated by an internal peak path that tolerates 21 ADC, while the feedback protection circuit clamps excess voltage at 35 VDC. Galvanic separation to the mounting plate withstands ±50 VDC, and the device is rated for overvoltage category III installations.

The supply’s consumption peaks at 445 W during simultaneous bus charging and control loading, and reliable service is specified up to an ambient of 55 °C. An enclosure rating of IP20 confines the unit to closed control cabinets, yet its compact 53 mm width and 317 mm height allow high-density stacking without blocking airflow. These dimensional, thermal, and ingress parameters guide cabinet layout, cooling fan selection, and the number of drive axes that can share a single auxiliary rail.

Continuous 24 V Output Current
16 ADC
Continuous 24 V Output Power
400 W
DC Bus Capacitance
220 nF
Degree Of Protection
IP20
Dielectric Strength To Ground
±50 VDC
Feedback Protection Limit
35 VDC
Height
317 mm
Internal Peak Current (350-800 Vdc)
21 ADC
Internal Supply Output Voltage
25 VDC ±1.6%
Max Continuous Power Consumption
445 W
Max Operating Temperature
55°C
Nominal Dc Bus Voltage
750 VDC
Output Voltage (315-800 Vdc)
24 VDC ±6%
Overvoltage Category
III
Width
53 mm
Fault / Symptom What it usually means Corrective action
24 V LED stays dark at power-up Internal 24 V system rail isn’t within tolerance – usually because the DC-bus (≥ 260 V DC) is missing or wiring to the back-plane is open.  De-energise, check that the upstream 8B0P/BVP power-supply module is on-line, verify DC-bus voltage ≥ 260 V DC, reseat the 8B0C module on the mounting plate, then re-power.
24 V LED flickers or dips under load Load current is approaching the 16 A continuous / 21 A 4-s peak rating and the converter is current-limiting. Measure the actual load; if > 80 % of 16 A, split the 24 V consumers across a second 8B0C module or add an external supply.
ERR LED red immediately after start-up Over-load, short-circuit or temperature error detected on either 24 V output channel. Disconnect field wiring, power-cycle; if ERR clears, reconnect loads one at a time to locate the short or over-current device, then repair or replace it.
ERR LED red only after enabling Out 1 The electronic slow-blow fuse (16 A) for Out 1 tripped. Remove the load, wait ≈ 10 s for auto-reset, reduce inrush current (add soft-start or capacitor pre-charge) and re-enable.
Voltage at Out 1 rises above 26 V with no load Open-circuit protection keeps the rail slightly high when unloaded – normal behaviour. Add a small bleeder load (e.g., 1 kΩ resistor) or simply ignore – the level drops to 24 V once a real load is present.
Module shuts down in hot cabinet (> 55 °C) Over-temperature protection has latched. Improve airflow across the cold-plate, check fan modules, keep ambient ≤ 40 °C continuous, then reset power.
CR_OK (DC-bus ready) signal never goes high DC-bus below threshold or the X1 pins 5/6 wiring is missing.  Measure DC-bus; if okay, check the CR_OK conductors to the PLC safety chain; link them temporarily to confirm wiring.
Parallel-connected 8B0C modules keep tripping ERR COM (0 V) terminals between modules are not bonded, causing current imbalance. Follow the manual: tie all COM posts together when paralleling 24 V OUT1/OUT2.
Loads reset during cold start Built-in start-up delay (≤ 1 s) holds 24 V rail off while electronics stabilise. Wait for the delay or power the CPU from a separate supply not fed by the 8B0C.
Peak loads > 21 A cause brown-outs Exceeding the 4-second peak rating – converter folds back. Add additional 8B0C capacity or external bulk capacitors; keep peak ≤ 21 A.
Model Continuous power Main Volt Main cont. Power Typical mounting
8B0C0160HC00.001-1  400 W 24 V DC ±6 % 16 A Cold-plate / feed-through
8B0C0160HW00.001-1 400 W 24 V DC ±6 % 16 A Wall-mount version of the above – handy when a back-plate is used instead of cold-plate.
8B0C0160HC00.A01-1 800 W 42 V DC ±6 % 16 A Cold-plate – feeds higher-voltage actuators or brake solenoids.
8B0C0320HC00.000-1 800 W 24 V DC ±6 % 32 A Cold-plate – doubles current head-room for large I/O islands.
8B0C0320HC00.002-1 800 W 24 V DC ±6 % 32 A Cold-plate – adds remote-disable wiring on X2 for Out 1.
8B0C0320HW00.000-1 800 W 24 V DC ±6 % 32 A Wall-mount 32 A unit for standard cabinet cooling.
Error / fault ID (B&R diagnostics) Meaning
F2030 – DC-bus undervoltage Bus < 260 V DC for > 25 ms
F2031 – DC-bus overvoltage Bus > 900 V DC
F2050 – Power-stage over-temperature Heatsink > 100 °C
F2080 – Output over-current / short > 21 A for > 4 s or hard short
F2131 – 24 V internal supply low Internal logic rail < 19 V
F2330 – Fan / airflow fault Fan stall or tach < 70 %
F2870 – Temperature sensor open Broken NTC in heatsink
F2880 – External 24 V missing Pin X2/24V In absent when configured
F2890 – Parallel-module mismatch CR_OK handshake failed between paralleled 8B0C units
F4780 – Parameter CRC error NVRAM checksum wrong at boot

Frequently Asked Questions about 8B0C0160HC00.001-1:

Q: What is the continuous 24 V output current of the 8B0C0160HC00.001-1 power supply?

A: The 8B0C0160HC00.001-1 provides a continuous 24 V output current of 16 ADC.

Q: How much continuous 24 V output power does the 8B0C0160HC00.001-1 provide?

A: This power supply delivers a continuous 24 V output power of 400 W for demanding automation tasks.

Q: What degree of protection does the 8B0C0160HC00.001-1 offer?

A: The 8B0C0160HC00.001-1 is rated with IP20 degree of protection, making it suitable for closed cabinet installations.

Q: What is the max operating temperature of the 8B0C0160HC00.001-1?

A: The maximum operating temperature for this power supply is 55°C.

Q: What is the nominal DC bus voltage for the 8B0C0160HC00.001-1 power supply?

A: It features a nominal DC bus voltage of 750 VDC to support high-power drive applications.


Internal Product Review

  • ‘‘The 8B0C0160HC00.001-1 is a B & R Automation ACOPOS Multi power supply with 400 W continuous 24 V output power and 16 ADC continuous 24 V output current. IP20 protection and overvoltage category III give this unit solid suitability for enclosed industrial motion systems. A 750 VDC nominal DC bus voltage makes this model a strong choice for high-performance multi-axis platforms.’’

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