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502-03605-00R1 Kollmorgen

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The Kollmorgen 502-03605-00R1 is part of the PIC900 Drives series and features 32 inputs with IEC 1131-2 Type 1 standard. It supports a nominal input voltage of 24 VDC and provides isolation voltage up to 4000 Vpk. The connector options include a 40-pin card edge and screw terminals, with a maximum power dissipation of 7.2 W.

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Product Description:

The 502-03605-00R1 digital input card is built by Kollmorgen for integration into the PIC900 Drives series control racks. By converting 24-volt field signals into TTL-compatible logic, the board allows the drive system to monitor limit switches, proximity sensors, and discrete status points with minimal external conditioning. Its purpose within an automated line is to provide electrically isolated feedback paths so the drive CPU can execute interlocks and sequencing without exposing low-voltage electronics to industrial noise.

Field wiring arrives through a 40-pin card edge connector backed by screw terminals, enabling quick replacement or hard-wired installation. The card supplies 32 inputs organized as four groups of eight, each built to the IEC 1131-2 Type 1 profile for consistent switching behavior. Normal operation centers on a nominal bus level of 24 VDC; an input is considered ON once it rises above 14 VDC and is forced OFF below 5 VDC. At the logic interface, the entire board requires 29 mA from the +5 V rail, keeping controller loading predictable. Input circuits can withstand up to 30 VDC and allow only 0.75 mA to leak when the source is disabled, preventing phantom states.

Electrical isolation between the field supply and the backplane is maintained by optocouplers rated to 4000 Vpk, protecting control silicon from high-energy transients. At worst-case loading, resistive dividers and indicator LEDs limit thermal rise to 7.2 W, so cabinet ventilation planning can be based on modest heat generation. Each channel can accept up to 7.5 mA of field current, while the logic interface caps steady-state consumption at 7 mA per point, preventing overstress of PLC outputs that may be driving the lines. Response time is bounded by 1 ms for both turn-on and turn-off transitions, allowing the drive to capture rapid machine events without added debouncing delays.

Connector Type
40-pin card edge, screw terminals
Guaranteed Off Voltage
5 VDC
Guaranteed On Voltage
14 VDC
Input Groups
4 x 8
Input Standard
IEC 1131-2 Type 1
Isolation Voltage
4000 Vpk
Logic Supply Current
29 mA @ +5 V
Max Input Current
7.5 mA
Max Input Voltage
30 VDC
Max Off-state Current
0.75 mA
Max Power Dissipation
7.2 W
Max Turn-off Delay
1 ms
Max Turn-on Delay
1 ms
Nominal Input Voltage
24 VDC
Number Of Inputs
32
Per-input Logic Current
7 mA @ +5 V
  • 5020360500R1
  • 502 03605 00R1

Frequently Asked Questions about 502-03605-00R1:

Q: What connector type is available on the 502-03605-00R1 input module?

A: This unit is equipped with a 40-pin card edge connector and screw terminals for flexible wiring options.

Q: How many inputs are provided on the 502-03605-00R1 and how are they organized?

A: The 502-03605-00R1 provides 32 discrete inputs grouped in four banks of eight each.

Q: What is the isolation voltage specification for the 502-03605-00R1?

A: It has an isolation voltage rating of 4000 Vpk, enhancing safety between circuits.

Q: What nominal input voltage does the 502-03605-00R1 require?

A: The nominal input voltage for this module is 24 VDC.

Q: Which input standard does the 502-03605-00R1 comply with?

A: The 502-03605-00R1 conforms to the IEC 1131-2 Type 1 input standard.


Internal Product Review

  • ‘‘The 502-03605-00R1 is a Kollmorgen PIC900 drive input module with 32 inputs and IEC 1131-2 Type 1 compatibility. The 4000 Vpk isolation and 1 ms switching response support clean, precise machine signaling. An excellent choice for dependable 24 VDC input handling in automated systems.’’

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