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502-03549-02R1 Kollmorgen

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The Kollmorgen 502-03549-02R1 is part of the PIC900 Drives series and provides 16 output points arranged in 4 groups of 4. Each group delivers up to 2 A continuous current, with each output rated for 0.75 A continuous and a maximum DC source range from 5 to 32 VDC. The unit features optical logic isolation, 24 VDC source output, and a 25-pin card edge with screw terminals for the field connector.

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Product Description:

The 502-03549-02R1 is a DC output module produced by Kollmorgen for the PIC900 Drives series. Installed in a PIC900 rack, the board supplies DC source outputs that let the drive energize solenoids, lamps, or small relays in an automation cell. Optical logic isolation prevents noise or ground shifts on the field side from propagating into the controller circuitry. Commands from the rack logic control the field devices through solid-state switching rather than mechanical output contacts.

With 16 sourcing points divided into four identical groups, the module distributes load current across the board. Each group can conduct up to 2 A continuously, while a single channel is limited to 0.75 A continuously. For inrush conditions, the solid-state switches can withstand 5 A for 40 ms before returning to their steady-state rating. The grouped arrangement prevents the entire output load from being concentrated in a single current path. Typical energization occurs within 30 µs, and de-energization is completed in less than 300 µs. A 1.6 VDC drop across the device at the rated load represents the on-state voltage, while leakage remains below 0.5 mA when the channel is off. The solid-state design supports frequent operation in repetitive machine sequences without relying on moving contacts.

Field power is supplied externally and may range from 5 VDC to 32 VDC, with a recommended operating level of 24 VDC for standard industrial controls. Using an external field supply keeps load power separate from rack power and allows connected devices to operate at the selected field voltage. Protection is provided by a user-replaceable 3 A, 250 VAC, 5 × 20 mm fuse that interrupts a fault before semiconductor damage occurs. All terminations are made through a 25-pin card-edge connector tied to screw terminals, keeping field conductors accessible without requiring direct solder connections to the board.

Current Per Group
2 A continuous
Current Per Output
0.75 A continuous
Field Connector
25-pin card edge, screw terminals
Fuse Rating
3 A, 250 VAC, 5 x 20 mm
Logic Isolation
Optical
Maximum Dc Source
32 VDC
Minimum Dc Source
5 VDC
Nominal Dc Source
24 VDC
Off-state Leakage
0.5 mA max
On-state Voltage
1.6 VDC @ 0.75 A
Output Groups
4 groups of 4
Output Points
16
Output Type
24 VDC Source
Surge Current
5 A for 40 msec
Turn-off Delay
300 µsec max
Turn-on Delay
30 µsec max

Frequently Asked Questions about 502-03549-02R1:

Q: How many output points does the 502-03549-02R1 module offer?

A: This model provides 16 output points organized as 4 groups of 4 outputs each.

Q: What is the nominal DC source voltage for the 502-03549-02R1?

A: The 502-03549-02R1 supports a nominal DC source voltage of 24 VDC.

Q: What is the continuous current rating per output on the 502-03549-02R1?

A: Each output can deliver a continuous current of 0.75 A.

Q: What type of field connector does the 502-03549-02R1 use?

A: A 25-pin card edge connector with screw terminals is used for field connections.

Q: What type of logic isolation does the 502-03549-02R1 feature?

A: The module provides optical logic isolation for protecting control electronics.


Internal Product Review

  • ‘‘The 502-03549-02R1 is a Kollmorgen PIC900 drive 24 VDC source output module with 16 output points arranged in 4 groups of 4. Optical logic isolation and a 30 µsec maximum turn-on delay support clean signal handling and responsive switching in control cabinets. A 24 VDC nominal source and 2 A continuous current per group make the module a strong fit for dependable distributed output service.’’

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