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BDS4A-203J-0096/102B2 Kollmorgen

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The Kollmorgen BDS4A-203J-0096/102B2 belongs to the BDS Industrial Servo Drives series and features a convection cooling method. It provides a continuous output of 3.0 A at 1.1 kVA and a peak output of 6.0 A at 2.2 kVA. The servo drive supports output voltage up to 230 VAC and uses a PWM switching frequency of 10.0 kHz.

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Product Description:

The BDS4A-203J-0096/102B2 servo amplifier is produced by Kollmorgen as part of the BDS Industrial Servo Drives series. It converts a regulated DC bus into three-phase sinusoidal power for brushless servo motors used in positioning tables, pick-and-place heads, and other industrial automation axes. The drive monitors motor feedback through a resolver interface and adjusts pulse-width modulation to keep speed and torque within commanded limits while maintaining the compact dimensions and natural-convection cooling preferred in cabinet installations.

Under continuous duty, the amplifier delivers 3.0 A of phase current, corresponding to an output capability of 1.1 kVA. This current is synthesized as a 230-volt line-to-line waveform; therefore, the nominal motor terminal voltage is 230 VAC. Modulation uses a carrier frequency of 20.0 kHz, while the internal gate pattern is updated at a separate control carrier frequency of 10.0 kHz. These frequencies help minimize audible noise and reduce torque ripple. The current form factor is held to a maximum of 1.01, indicating that the RMS and average values are nearly identical and that winding heating remains close to the calculated value.

During transient acceleration, the drive can supply 6.0 A for short intervals, allowing a peak apparent power of 2.2 kVA to overcome inertia and friction. The power stage operates from a DC link that may vary between 360 VDC at full charge and 250 VDC during regeneration or line sag, and the control logic maintains stable output across this range. Convection cooling removes 40 W of internal heat dissipation without fans, supporting quiet panel operation. Resolver feedback is excited at 7.0 kHz and provides a maximum accuracy of 8 arc-minutes. The system supports speed regulation of 0.075% per degree Celsius to compensate for temperature-related drift during continuous operation.

Continuous Output Current
3.0 A
Continuous Output Kva
1.1 kVA
Cooling Method
Convection
Current Form Factor
<=1.01
Current Ripple Frequency
20.0 kHz
Internal Heat Dissipation
40 W
Main Dc Bus Maximum
360 VDC
Main Dc Bus Minimum
250 VDC
Output Voltage
230 VAC
Peak Output Current
6.0 A
Peak Output Kva
2.2 kVA
Pwm Switching Frequency
10.0 kHz
Resolver Accuracy
8 Arc Min Max
Resolver Excitation
7.0 kHz
Speed Regulation
0.075%/°C

Frequently Asked Questions about BDS4A-203J-0096/102B2:

Q: What is the continuous output current rating for the BDS4A-203J-0096/102B2 servo drive?

A: The BDS4A-203J-0096/102B2 servo drive can deliver a continuous output current of 3.0 A for demanding motion control needs.

Q: What type of cooling method is used by the BDS4A-203J-0096/102B2 servo drive?

A: This model operates using convection cooling, with no external fan required for heat removal.

Q: What is the peak output current capability of the BDS4A-203J-0096/102B2 servo drive?

A: The BDS4A-203J-0096/102B2 offers a peak output current of 6.0 A during brief high-demand periods.

Q: What is the DC bus voltage range supported by the BDS4A-203J-0096/102B2 servo drive?

A: The input DC bus voltage for this drive ranges from 250 VDC minimum to 360 VDC maximum.

Q: What is the specified speed regulation for the BDS4A-203J-0096/102B2 servo drive?

A: Speed regulation for the BDS4A-203J-0096/102B2 is specified at 0.075% per degree Celsius.


Internal Product Review

  • ‘‘The BDS4A-203J-0096/102B2 is a Kollmorgen industrial servo drive with 230 VAC output and convection cooling. Continuous 3.0 A output with 6.0 A peak current gives the drive strong control through normal operation and short overload demands. Excellent choice for precise motion applications, especially with 0.075%/°C speed regulation.’’

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