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FC-302P4K0T5ZH1XG Danfoss

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Internal Product Review

The FC-302P4K0T5ZH1XG is a Danfoss VLT FC 302 automation drive rated at 4.0 kW for 380 - 500 VAC systems. From a controls standpoint, the 590 Hz maximum output frequency and 0.9 true power factor make the drive an efficient, capable choice for demanding automation duty.

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Product Description:

The FC-302P4K0T5ZH1XG is an AC variable-frequency drive produced by Danfoss for the VLT FC 302 Automation Drives series. It converts fixed three-phase mains power into a modulated output for controlling the speed and torque of an induction motor. Closed-loop control allows the drive to correct motor performance in response to changing process demands. The unit is intended for conveyors, pumps, and general motion systems that require accurate speed regulation.

This model delivers a continuous power output of 4.0 kW, which is mechanically equivalent to 5.0 HP. It accepts a three-phase supply ranging from 380–500 VAC. A maximum output frequency of 590 Hz supports oversynchronous motor operation when an application requires higher shaft speeds. The auxiliary 24 V terminal can supply up to 200 mA for sensors, encoders, or relays, while the digital inputs tolerate up to 28 V DC. Digital outputs are rated for 40 mA and can operate indicator lamps or interlocks. The brake chopper activates when the DC bus reaches 810 V DC, allowing regenerated energy to be diverted from the intermediate circuit. A separate overvoltage alarm activates at 855 V DC. Mains current imbalance must remain within 3.0%, and energization should be limited to two power-ups per minute to reduce inrush-related wear. The drive meets IE2 efficiency class requirements and maintains a true power factor of at least 0.9 under nominal load.

The drive can operate at ambient temperatures up to 45 °C without derating. Motor connections may use up to 150 m of shielded cable, allowing the motor to be installed away from the drive while helping contain high-frequency emissions. Installations that do not require shielding may use up to 300 m of unshielded cable. The control electronics monitor the intermediate circuit and issue an alarm when excessive voltage is detected. Supply supervision also detects unacceptable phase-current imbalance before prolonged thermal stress affects the power stage. Field wiring should account for the digital input voltage limit and the available auxiliary current when several external devices share the control supply. The recommended start-frequency limit should be observed in applications that cycle mains power rather than using normal run and stop commands.

24 V Output Max Load
200 mA
Brake Active Voltage
810 V DC
Energy Efficiency Class
IE2
Horse Power
5.0 HP
Mains Voltage
380 - 500 VAC
Max Ambient Temp
45 °C
Max Digital Input Voltage
28 V DC
Max Digital Output Current
40 mA
Max Mains Imbalance
3.0%
Max Output Frequency
590 Hz
Max Power-ups
2/minute
Max Shielded Motor Cable
150 m
Max Unshielded Motor Cable
300 m
Overvoltage Alarm
855 V DC
Power Phase
Three Phase Power
Power Rating
4.0 KW
Product Group
VLT AutomationDrive FC
Series Identifier
302
True Power Factor
≥0.9

Frequently Asked Questions about FC-302P4K0T5ZH1XG:

Q: What is the power rating of the Danfoss FC-302P4K0T5ZH1XG?

A: The FC-302P4K0T5ZH1XG delivers a power rating of 4.0 kW, which is suitable for a variety of industrial applications.

Q: What are the power requirements for the FC-302P4K0T5ZH1XG?

A: This drive is designed for operation on a three-phase power supply with a mains voltage range of 380 to 500 VAC.

Q: What is the maximum output frequency of the FC-302P4K0T5ZH1XG?

A: The maximum output frequency this model supports is 590 Hz, allowing for precise speed control in motor applications.

Q: What is the maximum ambient temperature at which the FC-302P4K0T5ZH1XG can operate?

A: The FC-302P4K0T5ZH1XG has a maximum ambient operating temperature of 45 °C, ensuring reliable operation in warm environments.

Q: What is the true power factor of the Danfoss FC-302P4K0T5ZH1XG?

A: This drive supports a true power factor of at least 0.9, contributing to efficient energy usage.

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