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178B4878 Danfoss

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The Danfoss 178B4878 frequency converter is part of the VLT 5000 Frequency Converters series and features a compact IP20 enclosure with standard hardware. It provides a typical shaft output of 75 kW at 400 V, supports a three-phase 380-500 V supply, and has a maximum short-circuit rating of 100000 A. This drive includes Profibus DP fieldbus communication, a Class A1 and B RFI filter, and a supplied display unit.

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Product Description:

The 178B4878 is a frequency converter manufactured by Danfoss within the VLT 5000 Frequency Converters series. The unit modulates the voltage and frequency supplied to a three-phase induction motor, enabling closed-loop process control in automated conveyors, pumps, and fans. By translating fixed mains power into variable output, it helps facilities match motor speed to real-time demand, reduce energy consumption, and limit mechanical stress during acceleration and deceleration.

Designed for industrial grids, the drive accepts a 380–500 V three-phase supply and draws a rated input current of 128 A at 460 V when operating at nominal load. Its output section can deliver an apparent power of 102 kVA, and the inverter sustains up to 147 A for 60-second normal overload events without derating. For heavier cyclic loads, the current ceiling rises to 106 A when operating with the 160% torque profile. Network integration is handled through a Profibus DP V0/V1 12 Mbaud interface that passes setpoints and diagnostic data to PLCs. The internal process control card maintains a true power factor of 0.90, while a factory-installed Class A1 and B RFI filter limits conducted emissions so the converter can share cabinets with sensitive instrumentation. A front-mounted display provides local access to operating parameters.

The drive is housed in a compact IP20 enclosure and requires a motor cable with a minimum cross-sectional area of 25 mm² to carry the commanded current. Under fault conditions, the power stage is rated to withstand a prospective short-circuit current of 100,000 A, allowing appropriately rated upstream protective devices to interrupt the fault. Continuous operation at the process-torque setting provides a typical shaft output of 75 kW. When high-torque mode is selected, the rated output decreases to 55 kW to prevent thermal overload during prolonged operation at 160% torque. The drive uses standard hardware and non-coated circuit boards, while the absence of built-in application options reduces the number of specialized components required for servicing.

Application Option
No option built in
Coating
Non coated boards
Control Type
Process control card
Display Unit
Display supplied
Enclosure
Compact IP20
Fieldbus
Profibus DP V0/V1 12 Mbaud
Hardware
Standard
High Overload Current (160%, 380-440 V)
106 A
Mains Voltage
380-500 V three phase supply
Max Short-circuit Rating
100000 A
Min Motor Cable Cross-section
25 mm²
Normal Overload Current (110%, 380-440 V)
147 A
Output Apparent Power (380-440 V)
102 kVA
Phase
Three Phases
Power Size (110% Torque)
75 kW
Power Size (160% Torque)
55 kW
Product Type
VLT 5000
Rated Input Current (460 V)
128 A
RFI Filter Performance
Class A1 and B filter
True Power Factor
0.90
Typical Shaft Output (400 V)
75 kW

Frequently Asked Questions about 178B4878:

Q: What is the mains voltage range supported by the 178B4878 VLT 5000 frequency converter?

A: This frequency converter can handle a mains voltage of 380-500 V on a three-phase supply.

Q: What type of enclosure does the 178B4878 frequency converter have?

A: The enclosure for this model is rated as Compact IP20, indicating moderate protection against solid objects.

Q: Does the 178B4878 frequency converter include a display unit?

A: A display unit is supplied with the 178B4878, allowing for direct monitoring and control.

Q: Which fieldbus communication does the 178B4878 VLT 5000 support?

A: Profibus DP V0/V1 with a data rate up to 12 Mbaud is supported by this converter as its fieldbus option.

Q: What is the normal overload current rating for the 178B4878 frequency converter?

A: The 178B4878 offers a normal overload current (110%, 380-440 V) of 147 A.


Internal Product Review

  • ‘‘The 178B4878 is a Danfoss VLT 5000 frequency converter built with a process control card and a compact IP20 enclosure. Profibus DP V0/V1 at 12 Mbaud and a 380-500 V three-phase supply support dependable integration in demanding drive systems. The 75 kW typical shaft output and 0.90 true power factor make this unit a strong choice for efficient process control applications.’’

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