178F0438

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The Danfoss 178F0438 is part of the AKD Adaptive Cooling Drives series and features an enclosure rating of IP20/IP54. This adaptive drive has an efficiency of 0.96 and a high overload output power of up to 29.4 kVA. It weighs 42 kg and supports a typical shaft output of 25 HP or 18.5 kW.

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Product Description:

The Danfoss AC Drive 178F0438 is an industrial-grade motor control solution designed for dependable performance in industrial automation. It works on the 200–240 V range. The unit relies on an air-cooling system for continuous thermal regulation to maintain safe operating temperatures.

The 178F0438 AC drive weighs approximately 27 kg in its IP20 enclosure. It comes with a standard hardware configuration and does not feature conformal coating on internal circuit boards. An integrated Local Control Panel (LCP) is included to enable local parameter setup and system monitoring. This model supports TP78 LON fieldbus communication to make it ideal for US-based installations. It does not support optional application cards. Additionally, there is no built-in RFI filter. The 178F0438 AC drive delivers strong electrical performance under both normal overload and high overload modes. In normal overload mode, it supplies a rated output current of 61.2 A with a peak current of 67.3 A for up to 60 seconds. The corresponding power output is 25.4 kVA to support motors up to approximately 15 kW (20 HP). In high overload mode, the drive provides a rated output current of 46 A and handles peak currents up to 73.6 A for 60 seconds. Under these conditions, it delivers 19 kVA of power, driving motors up to around 11 kW (15 HP).

The rated input current of 178F0438 AC drive is approximately 61 A. It also has an 80 A line fuse recommended for circuit protection. The drive achieves an efficiency level of roughly 95%. The typical power loss is around 783 W in normal overload mode and 626 W in high overload mode. The drive supports motor cable cross-sections up to 35 mm² (approx. 2 AWG) for wiring and installation. It has a minimum supported size of 10 mm² (approx. 8 AWG).

Cable Cross Section Max Power (ip20)
35 mm²/2 AWG
Cable Cross Section Max Power (ip54)
16 mm²/6 AWG
Efficiency
0.96
Enclosure Rating
IP20/IP54
High Overload Output Current (380-440v)
37.5 A
High Overload Output Current (441-500v)
34 A
High Overload Output Power (380-440v)
28.6 kVA
High Overload Output Power (441-500v)
29.4 kVA
Max Pre-fuses
63/60 [-]/UL A
Min Motor Brake Load sharing
10 mm²/8 AWG
Pre-fuse Smps
4.0/4.0 [-]/UL A
Rated Input Current (380v)
44 A
Rated Input Current (460v)
41 A
Typical Shaft Output
25 HP / 18.5 kW
Weight (ip54)
42 kg

Frequently Asked Questions about 178F0438:

Q: What overload performance is offered by Danfoss AC Drive 178F0438?

A: The Danfoss AC Drive 178F0438 supports 61.2 A in normal mode and 46 A in high overload mode. This provides flexibility for diverse motor load profiles.

Q: How does Danfoss AC Drive 178F0438 handle thermal regulation?

A: The Danfoss AC Drive 178F0438 uses forced air cooling to maintain internal temperature. Consistent airflow is critical to avoid thermal derating during peak use.

Q: What communication protocol is supported by Danfoss AC Drive 178F0438?

A: The Danfoss AC Drive 178F0438 supports TP78 LON fieldbus. This simplifies integration with US-based automation systems and centralized HVAC control networks.

Q: How does enclosure design affect Danfoss AC Drive 178F0438 performance?

A: The Danfoss AC Drive 178F0438 features an IP20-rated open chassis. This allows cabinet-based mounting but requires dust-controlled environments for long-term operation.

Q: What local control capabilities exist in Danfoss AC Drive 178F0438?

A: The Danfoss AC Drive 178F0438 includes an LCP for configuration. It supports real-time status monitoring and on-site parameter adjustments without external tools.


Internal Product Review

  • ‘‘The 178F0438 by Danfoss is an AC drive for industrial automation. It delivers 25.4 kVA and 61.2 A output with 95% efficiency, plus TP78 LON connectivity and air cooling. It is widely applied in medium-duty HVAC systems, pumping stations, and compact machinery where local setup and US-based protocol support are essential.’’

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