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DMC PS580160 Danaher

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Internal Product Review

The DMC PS580160 is a Danaher motion controller built for demanding drive applications, with 45.5 kW continuous output power and 80 A DC continuous output current. Three-phase 3 x 400 VAC input and 50/60 Hz operation support straightforward integration in standard industrial power environments. A 160 A DC peak output current stands out as a strong advantage for high-response motion control.

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Product Description:

The DMC PS580160 is a drive module produced by Danaher as part of the DMC Motion Controllers series. The unit converts three-phase mains power into regulated DC power and pulse-width-modulated outputs that coordinate servo or spindle axes in automated machinery. It serves as the central power stage for multi-axis positioning systems, providing the controlled acceleration, braking, and continuous running torque required in packaging lines, pick-and-place gantries, and general factory automation.

The power section accepts an input of 3 × 400 VAC at industrial line frequencies of 50/60 Hz. With a supply current rating of 65 A rms, the module draws enough energy to sustain its continuous output power of 45.5 kW while remaining within the capacity of appropriately sized circuit breakers. The module requires a three-phase feeder, so it is not suitable for connection to a single-phase power source. Average conversion losses are limited to 180 W, allowing the module to operate in cabinets with adequate ventilation and thermal clearance. After the DC bus is charged, a current rating of 20 A supports normal motoring operation. The controller can also divert regenerated energy into an external resistor through a dynamic braking channel. This channel carries 35 A continuously and can handle up to 70 A during brief deceleration periods.

The output bridge supplies a continuous armature current of 80 A DC. It can deliver up to 160 A DC for rapid acceleration or to overcome short-term load spikes without immediate current reduction. This current capacity, combined with the dynamic braking ratings, allows the controller to manage high-inertia axes while keeping the bus voltage within safe operating limits. The module weighs 7.2 kg and has a width of 173 mm, supporting side-by-side installation with other drives on a suitable cabinet backplate. Conductors must be sized for the applicable current levels, and sufficient spacing must be maintained around the module to support heat dissipation and safe cable routing.

Continuous Output Power
45.5 kW
Dc Bus Pin Current
20 A
Dynamic Brake Continuous Current
35 A
Dynamic Brake Peak Current
70 A
Input Current
65 Arms
Input Frequency
50/60 Hz
Input Phases
3
Input Voltage
3 x 400 VAC
Output Continuous Current
80 A DC
Output Peak Current
160 A DC
Power Loss
180 W
Weight
7.2 kg
Width
173 mm

Frequently Asked Questions about DMC PS580160:

Q: What is the continuous output power of the DMC PS580160 motion controller?

A: The DMC PS580160 has a continuous output power rating of 45.5 kW.

Q: What input voltage and phase configuration does the DMC PS580160 require?

A: The unit supports an input voltage of 3 x 400 VAC on three phases.

Q: What is the continuous output current available on the DMC PS580160?

A: This model provides a continuous output current of 80 A DC.

Q: What dynamic brake currents does the DMC PS580160 support?

A: The dynamic brake on this controller can handle a continuous current of 35 A and a peak of 70 A.

Q: What is the weight of the DMC PS580160 motion controller?

A: The DMC PS580160 weighs 7.2 kg, making it manageable for integration into standard cabinet systems.

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