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XTL-230-18-R Copley Controls

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The Copley Controls XTL-230-18-R is part of the XENUS Digital Loop Modules series. This module provides a peak current of 18 Adc for 1 second and a continuous current of 6 Adc. It features a 12-bit analog input resolution, supports 12 digital inputs and 4 digital outputs, and operates with a control power of +24 Vdc.

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Product Description:

The XTL-230-18-R is a digital servo amplifier module manufactured by Copley Controls within the XENUS Digital Loop Modules series. It accepts command signals from PLCs or motion controllers and regulates motor phase currents through high-frequency PWM switching. The module serves as an intermediary between low-power control electronics and servo actuators, enabling closed-loop motion control in industrial automation cells, pick-and-place robots, and precision process equipment. Its control architecture supports accurate regulation of motor torque, velocity, and position when paired with compatible feedback devices and motion-control hardware.

The module draws power for its control electronics from a +24 Vdc supply. It can deliver a continuous motor current of 6 Adc while supporting surges to 18 Adc for up to 1 second. To prevent saturation and maintain stability, connected windings must provide at least 200 µH of line-to-line inductance. The internal current loop operates at 15 kHz, allowing rapid rejection of load disturbances. Analog command channels are digitized at 12-bit resolution, and twelve optically isolated digital inputs coordinate index capture, homing, and enable functions. Four digital outputs report fault status or in-position signals. A minimum PWM pulse width of 220 ns supports linear duty-cycle control at high carrier frequencies.

The position interface accepts step-and-direction, clockwise and counterclockwise, or quadrature command streams at rates up to 2 MHz. The drive closes its velocity and position loops at 3 kHz, delivering smooth tracking for demanding motion profiles. Resolver feedback is supported through a 2.8 Vrms carrier operating at 7.5 kHz and supplying 100 mA of reference current. The internal resolver converter provides 14-bit angular data for precise commutation and position measurement. These feedback and command interfaces allow the amplifier to process rapid command changes while maintaining accurate motor-current vectors. Optical isolation on the digital inputs also separates external control signals from sensitive internal circuitry, reducing the effect of electrical noise in industrial installations.

Analog Input Resolution
12 bit
Continuous Current
6 Adc
Control Power
+24 Vdc
Current Loop Rate
15 kHz
Digital Inputs
12
Digital Outputs
4
Min Load Inductance
200 µH line-line
Peak Current
18 Adc
Peak Time
1 s
Position Command Rate
2 MHz
Pwm Min Pulse Width
220 ns
Resolver Ref Current
100 mA
Resolver Ref Frequency
7.5 kHz
Resolver Ref Voltage
2.8 Vrms
Resolver Resolution
14 bit
Velocity/position Rate
3 kHz

Frequently Asked Questions about XTL-230-18-R:

Q: How many digital inputs are available on the XTL-230-18-R module?

A: The XTL-230-18-R provides 12 digital inputs to accommodate external sensors and signals.

Q: What is the continuous current output of the XTL-230-18-R?

A: This model supports a continuous current of 6 Adc for sustained motor control.

Q: What is the resolver resolution for the XTL-230-18-R controller?

A: The resolver feedback on the XTL-230-18-R offers a resolution of 14 bits for position sensing.

Q: What is the peak current output and duration for the XTL-230-18-R?

A: A peak current of 18 Adc can be supplied by this unit for up to 1 second.

Q: What control power supply voltage is required for the XTL-230-18-R?

A: This module operates with a control power supply of +24 Vdc.


Internal Product Review

  • ‘‘The Copley Controls XTL-230-18-R is a XENUS digital loop module that delivers 6 Adc continuous current and 18 Adc peak current for demanding motion applications. A 15 kHz current loop rate and 2 MHz position command rate support fast response and precise command handling. This module stands out as a strong choice for high-performance servo control.’’

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