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XSJ-230-10-S Copley Controls

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Internal Product Review

The XSJ-230-10-S is a Copley Controls XENUS digital loop module with 5 Adc continuous current and 10 Adc peak current. A 15 kHz current loop rate paired with a 15 kHz PWM frequency supports crisp servo response and stable command execution. Analog encoder support to 230 kHz with 1.0 Vpp differential signaling makes this module a strong choice for precise motion applications.

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Product Description:

The XSJ-230-10-S is a compact drive module produced by Copley Controls as part of the XENUS Digital Loop Modules series. Designed for installation in multi-axis machinery, the module closes current and position loops for brushless servo or stepper motors. By translating high-speed command pulses and analog references into timed PWM outputs, it serves as a key interface between the machine controller and the motor windings in automated assembly, inspection, and material-handling stations.

During continuous operation, the drive can deliver 5 A DC of motor phase current while handling transients up to 10 A DC without saturating its power stage. A digital current loop running at 15 kHz supervises these outputs, synchronizing with the internal PWM carrier to maintain torque linearity. Pulse-and-direction inputs are accepted at rates as high as 1.5 MHz, allowing microstepped positioning from high-resolution motion controllers. The analog front end samples reference voltages with a 12-bit converter, so torque or velocity commands retain fine scaling. Brake coils are energized through a dedicated 1 A DC transistor output, and the hardware remains stable with low-inductance loads due to edge-aligned switching. The 126 × 89 × 53 mm enclosure mounts to a grounded heat spreader for thermal conduction.

The encoder interface processes sine-cosine feedback up to 230 kHz, interpolating each electrical cycle by 10 bits to enhance position fidelity. Signals are accepted at 1.0 Vpp differential levels, and the module powers the transducer through a regulated 5 V DC, 250 mA rail. For ironless motors or high-bandwidth linear stages, the current stage tolerates phase inductance as low as 200 µH while keeping ripple within the 30 kHz sideband of its PWM. Excess mechanical energy is redirected to the DC bus through a regenerative section rated for a peak of 80 W, so braking events do not cause supply overvoltage.

Analog Encoder Freq
230 kHz
Analog Encoder Level
1.0 Vpp differential
Analog Input Resolution
12-bit
Brake Output Current
1 Adc
Continuous Current
5 Adc
Current Loop Rate
15 kHz
Drive Size
126 x 89 x 53 mm
Encoder Interpolation
10 bits/cycle
Encoder Supply
5 Vdc @ 250 mA
Max Step Rate
1.5 MHz
Min Load Inductance
200 µH
Peak Current
10 Adc
Pwm Frequency
15 kHz
Pwm Min Pulse Width
220 ns
Pwm Ripple Freq
30 kHz
Regen Peak Power
80 W

Frequently Asked Questions about XSJ-230-10-S:

Q: What is the maximum analog encoder frequency of the XSJ-230-10-S?

A: The maximum analog encoder frequency supported by the XSJ-230-10-S is 230 kHz.

Q: What are the continuous and peak current ratings for the XSJ-230-10-S?

A: This model has a continuous current rating of 5 Adc and can deliver up to 10 Adc at peak.

Q: What is the maximum step rate supported by the XSJ-230-10-S?

A: The XSJ-230-10-S supports a maximum step rate of 1.5 MHz for high-speed applications.

Q: What is the encoder supply voltage and current capability of the XSJ-230-10-S?

A: The drive provides a 5 Vdc encoder supply with a current rating of up to 250 mA.

Q: What is the minimum load inductance requirement for the XSJ-230-10-S?

A: The minimum required load inductance for this drive is 200 µH.

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