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XSJ-230-02 Copley Controls

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Internal Product Review

The XSJ-230-02 is a XENUS digital loop module with a wide 85-264 VAC input range and 50-60 Hz mains compatibility. Control performance looks well balanced with 1 Adc continuous current and 2 Adc peak current for short demand events. For machine integration, 14 inputs / 4 outputs and 9600-115200 baud RS-232 support make the module a very capable motion-control interface.

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Product Description:

The XSJ-230-02 digital loop module is produced by Copley Controls for the XENUS Digital Loop Modules series. It serves as a compact drive element that closes current and velocity loops for low-power brushless or voice-coil actuators, allowing a higher-level controller to command precise motion without requiring a large cabinet drive. By conditioning mains power, monitoring feedback devices, and exchanging data through serial links, the module supports automation tasks that demand tight electrical control in limited installation space.

The power stage accepts a single-phase supply of 85–264 VAC at a mains frequency of 50–60 Hz. Under a steady load, it supplies 1 A DC, while transient demands can be met with 2 A DC for one second before the current limiter restores the continuous rating. The isolated control electronics operate from +20 to +32 VDC and draw up to 500 mA, allowing the control logic to remain powered when the mains supply is off. The switching bridge modulates the output at 15 kHz, while a secondary ripple component at 30 kHz shapes the differential spectrum to reduce audible noise without sacrificing loop bandwidth.

System integration is handled through 14 inputs and 4 outputs that connect limit switches, amplifier enables, and drive-ready signals to PLC registers. Encoders can be powered by an internal +5 V supply rated at 250 mA, while motion commands and diagnostic data travel over an asynchronous link supporting 9,600–115,200 baud. The module operates at temperatures from 0 to +45 °C and weighs 0.30 kg. Its compact housing measures 126 × 89 × 53 mm, allowing installation in space-constrained control panels. Storage is permitted at temperatures from −40 to +85 °C when the module is not operating.

Ac Input Range
85-264 VAC
Continuous Current
1 Adc
Control Power
+20 to +32 VDC @ 500 mAdc max
Digital I/O
14 inputs / 4 outputs
Encoder Supply
+5 VDC @ 250 mA
Mains Frequency
50-60 Hz
Operating Temp
0 to +45 °C
Peak Current
2 Adc
Peak Time
1 s
Pwm Carrier
15 kHz
Pwm Ripple
30 kHz
Rs-232 Baud
9600-115200 baud
Size
126 x 89 x 53 mm
Storage Temp
-40 to +85 °C
Weight
0.30 kg

Frequently Asked Questions about XSJ-230-02:

Q: What is the acceptable AC input voltage range for the XSJ-230-02 module?

A: The XSJ-230-02 can operate with an AC input voltage from 85 to 264 VAC.

Q: What is the continuous current rating of the XSJ-230-02?

A: This module supports a continuous current output of 1 Adc.

Q: How many digital inputs and outputs does the XSJ-230-02 provide?

A: It features 14 digital inputs and 4 digital outputs for control interfacing.

Q: What is the PWM carrier frequency used in the XSJ-230-02?

A: The XSJ-230-02 operates at a PWM carrier frequency of 15 kHz.

Q: What is the operating temperature range for the XSJ-230-02?

A: The operating temperature range for this module is 0 to +45 °C.

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