800-1619 Copley Controls
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The Copley Controls 800-1619 is part of the XENUS Digital Loop Modules series. It features a continuous current of 20 Amps and a peak current of 40 Amps with a peak time of 1 second. The module supports 12 digital inputs, 4 digital outputs, and has an analog input resolution of 12 bits.
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Product Description:
The 800-1619 is a digital loop module produced by Copley Controls within the XENUS Digital Loop Modules series. Designed for servo control in industrial automation, the module supplies power to a motor and closes current, velocity, and position loops. It interfaces with both incremental and analog feedback devices to execute precise motion profiles on assembly machinery, test stands, and material-handling axes.
The amplifier delivers a continuous phase current of 20 A while accommodating transient demands up to 40 A for 1 s during acceleration or shock loads. A fast current-loop update rate of 15 kHz pairs with a carrier switching ceiling of 100 kHz, allowing tight torque regulation and low ripple on low-inductance windings. Command throughput is enhanced by a step input rate of 2 MHz, so high-resolution position streams from external indexers can be accepted without losing counts. The 12-bit analog input resolution supports proportional commands such as tension or pressure. The drive provides 12 optically isolated digital inputs and four digital outputs for limit switches, drive enable, or fault routing. A sin/cos encoder interface interpolates 1,024 counts per cycle, and the built-in +5 VDC, 400 mA encoder supply powers the feedback transducer without an external regulator.
The velocity or position loop operates at 3 kHz, providing timely correction for following errors when the load changes direction. The analog encoder front end tracks carrier frequencies up to 230 kHz, so high-speed resolver-style signals are converted without excessive phase lag. Motors must provide at least 200 µH of line-to-line inductance to remain stable at the stated PWM frequency. The module measures 191.8 × 141.5 × 65.3 mm, allowing panel mounting beside other automation drives. Its discrete digital outputs can be wired to interlock contactors or indicator lamps that communicate operational states.
