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STL-055-04 Copley Controls

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The Copley Controls STL-055-04 is part of the Stepnet Compact Drives series and weighs 0.037 kilograms. It offers a continuous current of 3 Apeak and a peak current of 4.5 Apeak for one second, with a maximum bus voltage of 55 Vdc. The drive includes 12 digital inputs, 4 digital outputs, and supports a maximum step rate of 2 MHz.

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Product Description:

The STL-055-04 is a compact digital drive from Copley Controls that belongs to the Stepnet Compact Drives series. It interfaces with stepper or servo motors in distributed motion systems, translating network commands into phase-modulated current while monitoring feedback and I/O lines. Used on low-voltage DC buses, the unit supplies motion control for small actuators, indexers, or multi-axis platforms where panel space and wiring density are constrained.

The power stage accepts up to 55 Vdc on its DC bus, so it fits battery-based or rectified supplies common on portable or gantry equipment. Under continuous load, the amplifier delivers 3 A peak, and it can surge to 4.5 A peak for transient moves lasting no more than 1 s; this allows quick acceleration without oversizing the supply. A regulated auxiliary rail furnishes 250 mA at 5 V for encoders or sensors, removing the need for an external logic supply. Control loops execute quickly: the current loop updates at 15 kHz and the position loop updates at 3 kHz, while pulse-width modulation also runs at 15 kHz to keep switching noise above the audible band. CANopen traffic is handled at 1 Mbit/s, giving deterministic bus latency in distributed installations.

Twelve optically isolated command lines let the host map discrete functions, and the controller returns status on four digital outputs; the input count of 12 accommodates homing, limits, and user events. Quadrature or SSI feedback is decoded at 8 Mcount/sec, so high-resolution encoders are read without rollover during rapid moves. The pulse-and-direction port accepts step signals up to 2 MHz, matching modern FPGA or microcontroller sources. Thermal protection latches the drive when the internal heat sink reaches 90 °C, and recovery requires a power cycle after the heat sink cools. At only 0.037 kg, the unit adds minimal mass to moving axes, and logic inputs tolerate up to 10 Vdc without damage.

5 V Output Current
250 mA
Canopen Bit Rate
1 Mbit/sec
Continuous Current
3 Apeak
Current Loop Rate
15 kHz
Digital inputs
12
Digital outputs
4
Encoder Count Rate
8 Mcount/sec
Logic Input Max
10 Vdc
Max Bus Voltage
55 Vdc
Peak Current
4.5 Apeak
Peak Time
1 s
Position Loop Rate
3 kHz
PWM frequency
15 kHz
Step Rate Max
2 MHz
Thermal Shutdown
90 °C
Weight
0.037 kg

Frequently Asked Questions about STL-055-04:

Q: What is the maximum bus voltage supported by the STL-055-04 drive?

A: The STL-055-04 Stepnet Compact Drive supports a maximum bus voltage of 55 VDC.

Q: How much 5 V output current can the STL-055-04 supply?

A: This drive provides a 5 V output current of up to 250 mA for external circuitry.

Q: What are the continuous and peak current ratings for the STL-055-04?

A: The STL-055-04 can handle a continuous current of 3 Apeak and a peak current of 4.5 Apeak for up to 1 second.

Q: How many digital inputs and outputs are present on the STL-055-04?

A: There are 12 digital inputs and 4 digital outputs available on the STL-055-04 drive.

Q: At what temperature does the thermal shutdown activate on the STL-055-04?

A: The STL-055-04 features a thermal shutdown function at 90°C to protect the drive.


Internal Product Review

  • ‘‘The STL-055-04 is a well-executed compact drive with a 55 Vdc max bus voltage and 3 Apeak continuous current. A 4.5 Apeak peak current for 1 s gives the unit strong short-term overload capability during dynamic moves. CANopen communication at 1 Mbit/sec makes this model a very capable choice for fast, tightly coordinated motion systems.’’

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