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5224AC Copley Controls

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The 5224AC DC Servo Amplifier is manufactured by Copley Controls as part of their DC Servo Amplifiers series. It operates with a nominal input voltage of 115 VAC and delivers a continuous current of 10 Amps, with a peak current of 20 Amps. The amplifier supports a bandwidth of 3 kHz and uses a 25 kHz PWM frequency.

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Product Description:

The 5224AC DC servo amplifier is built by Copley Controls for the DC Servo Amplifiers series. It interfaces between a single-phase mains supply and brushed servo motors in industrial automation cells. The unit converts command voltages from motion controllers into controlled armature current so positioning, tensioning, and speed loops remain accurate during load changes and reversals.

The power stage runs from a nominal 115 VAC line and supplies a continuous motor current of 10 A, with momentary output rising to 20 A during acceleration spikes. A small-signal bandwidth of 3 kHz helps the amplifier respond quickly to command changes, while 25 kHz PWM reduces audible noise from the motor. A minimum load inductance of 400 µH limits current ripple, the reference input passes through a 94 kΩ divider, and the logic interface treats voltages above 2.5 V as high.

Protection circuitry halts operation if the DC bus falls below 45 VDC or rises above 195 VDC, which helps shield internal components from supply anomalies. Thermal sensors open the gate drive at 70 °C, and the amplifier resumes operation after the heatsink cools to a safe level. Once the enable line is asserted, full current regulation is established within 1 ms, and fault logic cooperates with the voltage monitors to force a controlled shutdown when needed.

Wake Industrial offers a 1-year warranty on refurbished or new units. Same-day shipping can be arranged when schedules demand it. The chat tool available on the website answers questions about fault codes or type codes.

Bandwidth
3 kHz
Continuous Current
10 A
Enable Response
1 ms
Fuse Rating
20 A / 125 V
Logic Threshold
2.5 V
Minimum Inductance
400 µH
Nominal Input Voltage
115 VAC
Normal Output Sink
250 mA
On-resistance
0.2 Ω
Overtemperature Trip
70 °C
Overvoltage Shutdown
195 VDC
Peak Current
20 A
Pwm Frequency
25 kHz
Reference Limit
±20 V
Reference Resistance
94 kΩ
Undervoltage Shutdown
45 VDC

Frequently Asked Questions about 5224AC:

Q: What is the continuous current capacity of the Copley Controls 5224AC amplifier?

A: The 5224AC supports a continuous output current of 10 A.

Q: What nominal input voltage does the 5224AC DC servo amplifier require?

A: The input voltage required for the 5224AC is 115 VAC.

Q: What is the peak current rating for the Copley Controls 5224AC?

A: The amplifier can handle a peak output current of 20 A for short durations.

Q: At what temperature does the 5224AC amplifier trigger overtemperature shutdown?

A: The overtemperature shutdown for this model is set at 70 °C.

Q: What is the bandwidth specification for the Copley Controls 5224AC amplifier?

A: It provides a bandwidth of 3 kHz for fast servo response.


Internal Product Review

  • ‘‘The 5224AC from Copley Controls is a DC servo amplifier designed for high-performance motion control, offering a 3 kHz bandwidth and 25 kHz PWM frequency. With a continuous current rating of 10 A and peak current up to 20 A, this unit ensures precise and consistent output for demanding servo applications. The quick enable response of 1 ms and overtemperature trip at 70 °C highlight dependable protection and fast operation.’’

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