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5221CE Copley Controls

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Internal Product Review

The 5221CE is a Copley Controls DC servo amplifier with 3 kHz bandwidth and a 25 kHz PWM frequency. Continuous output of ±10 A at ±173 V and peak output of ±20 A at ±171 V give this amplifier impressive dynamic control for demanding servo applications.

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Product Description:

The 5221CE is a DC servo amplifier produced by Copley Controls within the DC Servo Amplifiers series. It conditions low-level command signals and drives brushed or brushless DC motors in automated axes that demand precise current regulation. By translating reference voltages into bidirectional armature current, the unit forms the power bridge between a motion controller and the motor. This operation supports closed-loop velocity or torque control in industrial machinery.

The amplifier delivers a continuous output of ±10 A at ±173 V, allowing stable torque production during steady-state motion. An output resistance of 0.2 Ω limits internal dissipation while maintaining tight current control across the load. Current loops respond within a 3 kHz bandwidth, and the pulse-width modulation stage switches at 25 kHz, minimizing audible noise and current ripple. Command logic recognizes high states above 2.5 V, making the amplifier compatible with 5 V or 24 V digital controllers. Reference ports have an input impedance of 94 kΩ and accept signals of up to ±20 V. Onboard regulators provide +5 V at 250 mA and +15 V at 5 mA for encoder or sensor electronics. The amplifier draws at least 3 W, and its internal dissipation reaches 54 W when it delivers the full continuous current. Its DC output power rating is 1.4 kW.

During acceleration or brief load disturbances, the drive can supply a peak current of ±20 A at ±171 V before the controller reduces the output to its continuous rating. Thermal and electrical protection include a temperature trip threshold of 70 °C. The high-bus protection threshold is 182 VDC, while the low-bus protection threshold is 22 VDC. When the temperature or bus voltage exceeds the applicable operating limit, pulse-width modulation stops to protect the power devices and connected machinery. Forced-air cooling helps remove heat from the amplifier when it operates under sustained load in an enclosed control cabinet.

+15v Output
5 mA
+5v Output
250 mA
Bandwidth
3 kHz
Continuous Output
±10 A @ ±173 V
Dc Output Power
1.4 W
Logic Threshold
2.5 V
Minimum Supply Power
3 W
Output Resistance
0.2 Ω
Overtemp Trip
70 °C
Overvoltage Trip
182 VDC
Peak Output
±20 A @ ±171 V
Pwm Frequency
25 kHz
Ref Input Impedance
94 kΩ
Ref Input Max
±20 V
Supply Power At Icont
54 W
Undervoltage Trip
22 VDC

Frequently Asked Questions about 5221CE:

Q: What is the continuous output capability of the Copley Controls 5221CE amplifier?

A: The 5221CE can continuously deliver ±10 A at ±173 V output.

Q: What is the peak output rating of the 5221CE DC Servo Amplifier?

A: This model provides a peak output of ±20 A at ±171 V for short durations.

Q: What PWM frequency does the Copley Controls 5221CE operate at?

A: The PWM frequency for the 5221CE amplifier is 25 kHz.

Q: At what temperature does the 5221CE amplifier trigger its overtemperature protection?

A: The 5221CE has an overtemperature trip set at 70 °C.

Q: What is the minimum supply power needed for the 5221CE DC Servo Amplifier?

A: Minimum supply power required for operation is 3 W.

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