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5211 Copley Controls

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Internal Product Review

The Copley Controls 5211 is a DC servo amplifier with 5 A continuous current and 10 A peak current capability. A 3 kHz bandwidth and 25 kHz PWM frequency support crisp response and stable motor control in tuned motion systems. This amplifier stands out as an efficient, well-balanced drive solution for demanding servo applications.

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Product Description:

The 5211 is a compact DC servo amplifier manufactured by Copley Controls for the DC Servo Amplifiers series. It occupies the drive slot in a closed-loop motion axis, where it conditions low-level command voltages from a controller and delivers controlled power to a brushed DC servo motor. Within an automation cell, the unit regulates armature current so that torque follows the reference signal, allowing positioning, tension, or speed loops to remain stable under dynamic load changes.

The power stage supplies a continuous output of 5 A and can surge to 10 A for brief overloads. These limits are coordinated with a peak duration of 1 second so thermal stress stays within safe bounds. Current is switched by a PWM bridge that operates at 25 kHz, keeping ripple outside most mechanical resonance bands. Small-signal behavior is governed by a closed-loop bandwidth of 3 kHz, which indicates how quickly the amplifier can follow command updates without excessive phase lag. The reference port accepts bipolar inputs up to ±20 V and presents 94 kΩ of input resistance, minimizing controller loading. Logic enable and fault lines interface through 10 kΩ optically isolated inputs that switch reliably around the 2.5 V threshold.

The output H-bridge exhibits an internal resistance of 0.4 Ω, so conduction losses remain low while the amplifier delivers its rated 20 W at continuous current. Protective circuitry removes drive power if the bus voltage rises to 182 VDC or if the heat plate reaches 70 °C, preventing component damage from abnormal supply conditions or inadequate cooling. An additional shutdown occurs below 22 VDC to guard against undervoltage brownouts that could stall the motor. The overvoltage, overtemperature, and undervoltage protections interrupt motor power when operating conditions move outside the permitted range.

Aux +15v Output
5 mA
Aux +5v Output
250 mA
Bandwidth
3 kHz
Continuous Current
5 A
Logic Input Resistance
10 kΩ
Logic Threshold
2.5 V
Output Resistance
0.4 Ω
Overtemp Trip
70 °C
Overvoltage Shutdown
182 VDC
Peak Current
10 A
Peak Time
1 s
Power At Icont
20 W
Pwm Frequency
25 kHz
Reference Input Max
±20 V
Reference Input Resistance
94 kΩ
Undervoltage Shutdown
22 VDC

Frequently Asked Questions about 5211:

Q: What is the continuous current output of the 5211 DC servo amplifier?

A: The Copley Controls 5211 amplifier can provide a continuous output current of 5 A to the connected motor.

Q: What is the maximum peak current, and how long can it be maintained on the 5211 amplifier?

A: This model supports a peak current of 10 A for up to 1 second, allowing for brief high-demand operations.

Q: At what voltage does the 5211 amplifier trigger overvoltage shutdown?

A: The 5211 amplifier will shut down to prevent damage when the bus voltage exceeds 182 VDC.

Q: What is the overtemperature trip point for the Copley Controls 5211?

A: Overtemperature protection is activated if the internal temperature reaches 70 °C.

Q: What is the PWM frequency of the 5211 DC servo amplifier?

A: This amplifier operates with a pulse-width modulation (PWM) frequency of 25 kHz.

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