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513 Copley Controls

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Internal Product Review

The 513 is a Copley Controls DC servo amplifier with 13 A continuous output current and 26 A peak output current. A 25 kHz PWM switching frequency and 2.5 kHz small-signal bandwidth support crisp motor response and stable tuning in demanding motion systems. Overtemperature shutdown at 70 °C adds valuable protection, making the 513 a strong choice for precise servo control.

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Product Description:

The 513 is a single-axis DC servo amplifier manufactured by Copley Controls within the DC Servo Amplifiers series. Designed for industrial automation, the module conditions low-level command signals and delivers controlled armature current to brushed or brushless DC motors. By regulating current rather than voltage, it produces tight torque control that supports precise positioning, speed regulation, and load sharing in packaging lines, semiconductor tools, and general motion platforms.

Its linear output stage can sustain a continuous phase current of 13 A, providing stable torque delivery for motors with limited thermal capacity. During short periods of increased demand, the amplifier raises the current to a peak of 26 A, allowing axes to overcome inertia or friction without losing loop accuracy. The power section provides 2360 W of continuous electrical output, while transient output can reach 3600 W for two-second bursts. This additional power supports rapid acceleration of conveyors and indexing tables. Pulse-width modulation operates at 25 kHz, which helps reduce audible noise and current ripple while limiting motor heating and improving velocity smoothness. A current-monitor port scaled at 4 A/V allows real-time observation of load conditions, and the 20 kΩ reference input allows motion controllers to command the unit without supplying excessive current.

For shorter acceleration demands, the amplifier can deliver 4650 W of output power for 500 milliseconds, providing a brief energy reserve without exceeding its thermal limits. Protection logic turns off the output when the internal heat sink reaches 70 °C, protecting semiconductor devices from excessive temperatures. The amplifier also shuts down when the supply rises above 196 VDC, preventing regenerative overvoltage. An additional shutdown occurs when the supply falls below 22 VDC, helping prevent low-bus commutation faults. With a weight of 1.32 lb, the module adds minimal mass to cabinet installations. Its ±100 V tachometer input accommodates high-speed feedback generators, allowing the control-loop bandwidth to reach 2.5 kHz without input saturation.

+5 V Output Current
30 mA
Aux Output Power
200 mW
Continuous Output Current
13 A
Continuous Output Power
2360 W
Current Monitor Scale
4 A/V
Max Tachometer Voltage
±100 V
Overtemperature Shutdown
70 °C
Overvoltage Shutdown
196 VDC
Peak Output Current
26 A
Peak Power (2 S)
3600 W
Peak Power (500 Ms)
4650 W
Pwm Switching Frequency
25 kHz
Reference Input Resistance
20 kΩ
Small-signal Bandwidth
2.5 kHz
Undervoltage Shutdown
22 VDC
Weight
1.32 lb

Frequently Asked Questions about 513:

Q: What is the continuous output current of the 513 amplifier?

A: The Copley Controls 513 DC Servo Amplifier delivers a continuous output current of 13 A.

Q: What is the peak output current of the Copley Controls 513?

A: The amplifier provides a peak output current of 26 A for high demand situations.

Q: At what temperature does the 513 DC Servo Amplifier shut down due to overheating?

A: Overtemperature shutdown on this unit is triggered at 70 °C for thermal protection.

Q: What is the maximum tachometer voltage supported by the 513 amplifier?

A: The maximum tachometer voltage input this model accepts is ±100 V.

Q: What is the PWM switching frequency of the Copley Controls 513 amplifier?

A: A PWM switching frequency of 25 kHz is utilized in the 513 servo amplifier.

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