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5121CE Copley Controls

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Internal Product Review

The 5121CE is a Copley Controls DC servo amplifier with 10 A continuous output current and 20 A peak output current. A 25 kHz PWM switching frequency and 3 kHz small-signal bandwidth support crisp current regulation and stable servo response. An excellent choice for motion systems requiring efficient, precise amplifier performance.

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Product Description:

The 5121CE is a single-axis DC servo amplifier manufactured by Copley Controls for the DC Servo Amplifiers series. It conditions power and control signals so that brushed or brushless DC motors receive precise current loops during positioning tasks in industrial automation. By converting analog or PWM references into regulated motor current, the unit allows machine builders to drive linear stages, actuators, and rotary servos without complex discrete circuitry.

At its continuous rating, the amplifier delivers 10 A of output current, providing a stable torque range for sustained motion. For short load surges, it can supply a peak of 20 A for up to 1 s before returning to steady-state operation. The power stage has 0.2 Ω of output resistance, which keeps the voltage drop across the H-bridge low, and the unit has a 25 W power rating at Icont. Current is pulse-width modulated at 25 kHz, a switching frequency high enough to minimize audible noise and ripple. With a small-signal bandwidth of 3 kHz, the control loop tracks reference changes quickly, enabling tight velocity or position control in medium-speed servomechanisms.

Protective circuitry guards the drive and load. An overvoltage comparator trips at 92 VDC, while the undervoltage monitor disables the outputs at 22 VDC to prevent brownout misfires. Thermal shutdown latches when the heat sink reaches 70 °C, avoiding component stress during a loss of airflow. The analog command port accepts signals up to ±20 V and presents 94 kΩ of input resistance, so typical motion controllers can drive it without buffering. Digital logic inputs tolerate 32 VDC, switch at a 2.5 V threshold, and load sources with 10 kΩ, enabling direct connection to 24 V sensors. A 5 V auxiliary rail supplies 250 mA for encoders or Hall devices, providing power for supported feedback components.

Aux 5 V Output Current
250 mA
Continuous output current
10 A
Logic Input Max
32 VDC
Logic Input Resistance
10 kΩ
Logic Threshold Voltage
2.5 V
Output Resistance
0.2 Ω
Overtemperature Latch
70 °C
Overvoltage Shutdown
92 VDC
Peak output current
20 A
Peak Time
1 s
Power At Icont
25 W
PWM switching frequency
25 kHz
Reference Input Max
±20 V
Reference Input Resistance
94 kΩ
Small Signal Bandwidth
3 kHz
Undervoltage Shutdown
22 VDC

Frequently Asked Questions about 5121CE:

Q: What is the continuous output current capability of the 5121CE amplifier?

A: The 5121CE can deliver a continuous output current of 10 A to motors or loads.

Q: At what voltage does the 5121CE amplifier shut down due to overvoltage?

A: This model features an overvoltage shutdown at 92 VDC to protect internal components.

Q: What is the peak output current specification for the 5121CE and for how long can it be sustained?

A: The peak output current for the 5121CE is 20 A, but only for a maximum duration of 1 second.

Q: At what temperature does the 5121CE amplifier engage its overtemperature protection?

A: An overtemperature latch is activated at 70 °C on the 5121CE.

Q: What is the PWM switching frequency of the 5121CE servo amplifier?

A: The PWM switching frequency of the 5121CE is set at 25 kHz, which influences output signal quality.

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