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422CEH Copley Controls

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Internal Product Review

The 422CEH is a DC servo amplifier from Copley Controls with a solid 10 A continuous current and 20 A peak current capacity. A 3 kHz current bandwidth paired with a 25 kHz PWM frequency supports crisp response and smooth motor control in demanding motion applications. Stable protection behavior with a 70 °C overtemperature trip makes the 422CEH a strong choice for compact, high-performance servo systems.

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Product Description:

The 422CEH is a compact DC servo amplifier manufactured by Copley Controls for the DC Servo Amplifiers series. Designed for integration in industrial automation axes, it translates low-level command voltages into controlled motor current, enabling precise torque and speed regulation of DC servomotors. The module accepts single-ended or differential reference signals and drives brushed or brushless motors directly from a DC supply.

During operation, the amplifier can source or sink 10 A continuously and rise to 20 A for bursts up to 1 s, giving machines headroom for acceleration events. The current loop spans 3 kHz, while the power stage is modulated at 25 kHz, so motor ripple and acoustic noise are minimized. Reference commands encounter a 100 kΩ input impedance that reduces controller loading, and the input logic recognizes signals above 2.5 V. At the rated continuous current, the unit dissipates 54 W; when idle, it draws only 3 W from the DC bus. A built-in auxiliary ±5 V rail supplies up to ±5 mA for external sensors, keeping small feedback circuits independent of separate supplies.

The finned aluminum heat sink is 38.1 mm thick, weighs 0.35 kg, and provides 1.6 °C/W thermal resistance to ambient airflow. An internal sensor trips the drive at 70 °C to protect the power devices. Bus monitoring disables output above 185 V or when the supply falls below 22 V, preventing damage from unstable sources. Overvoltage and undervoltage events clear automatically once bus levels return to the operating range, reducing restart time. Thermal safeguards work with the heat sink mass to keep junction temperatures stable during extended duty. The dedicated shutdown thresholds support fault tracing without external instrumentation.

Aux Output
±5 VDC @ ±5 mA
Continuous Current
10 A
Current Bandwidth
3 kHz
Heatsink Thickness
38.1 mm
Heatsink Weight
0.35 kg
Logic Threshold
2.5 V
Minimum Power
3 W
Overtemp Trip
70 °C
Overvoltage Shutdown
185 V
Peak Current
20 A
Peak Time
1 s
Power At Icont
54 W
Pwm Frequency
25 kHz
Ref Input Resistance
100 kΩ
Thermal Resistance (hs)
1.6 °C/W
Undervoltage Shutdown
<22 V

Frequently Asked Questions about 422CEH:

Q: What is the continuous current rating for the Copley Controls 422CEH servo amplifier?

A: The 422CEH has a continuous output current rating of 10 A.

Q: How much peak current can the 422CEH provide and for how long?

A: Peak current for the 422CEH amplifier is 20 A, sustained for up to 1 second.

Q: At what temperature does the 422CEH amplifier's overtemperature protection activate?

A: The 422CEH has an overtemperature trip set at 70 °C for thermal protection.

Q: What is the PWM frequency used by the Copley Controls 422CEH?

A: The amplifier operates with a PWM frequency of 25 kHz for efficient motor control.

Q: At what voltage does the 422CEH servo amplifier shut down due to overvoltage?

A: The overvoltage shutdown for the 422CEH is triggered at 185 V.

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