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306 Copley Controls

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Internal Product Review

The 306 is a Copley Controls DC servo amplifier that stands out with 3 kHz bandwidth and 0.13 Ω output resistance. Diagnostic performance is especially useful in tuning work, with a ±6 V current monitor and 4.17 A/V scaling. Thermal and power protection are well engineered, highlighted by an 83°C overtemperature threshold and a 16 V undervoltage cutoff.

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Product Description:

The 306 is a single-axis DC servo amplifier produced by Copley Controls within the DC Servo Amplifiers series. It drives brushed or brushless servomotors by converting a regulated DC bus into a bidirectional current loop that follows an external command. In an automation cell, the unit closes the torque loop, allowing a motion controller to concentrate on position and velocity tasks while the amplifier maintains accurate motor current. This division of control functions supports responsive motion in systems that use external command and feedback devices.

The amplifier has a small-signal bandwidth of 3 kHz when connected to a load with an inductance of 125 µH and a resistance of 1.0 Ω, making it suitable for voice-coil actuators and low-inertia motors. At the power stage, the output impedance is only 0.13 Ω, allowing tight current regulation up to the ±6 V monitor full scale associated with the 4.17 A/V feedback gradient. Internal transistors saturate at 3.25 V, so the bus voltage should remain high enough to prevent clipping during peak torque commands. A dedicated reference provides 3 mA at +14 V for Hall sensors or other low-power electronics. The command reset line is pulled high through a 100 kΩ resistor, and the normal series output resistor of 1.87 kΩ stabilizes the error amplifier against oscillation. These electrical characteristics support accurate current response without placing excessive demand on the external control signal.

An internal thermal sensor triggers at 83 °C, forcing a shutdown before the power transistors exceed their allowable temperature. If the bus voltage drops below 16 V, the undervoltage circuit disables the output to prevent a loss of current control. To keep switching transients within acceptable limits, the installation must include a 200 µF bypass capacitor across the supply. The minimum load inductance is 30 µH at 20 V and 63 µH at 40 V, and it reaches the stated test inductance at 80 V. The bypass capacitor suppresses supply transients, while the load-inductance limits reduce current ripple that could interfere with precise torque production.

+14v Output Current
3 mA
Bandwidth
3 kHz
Bandwidth Test Inductance
125 µH
Bandwidth Test Resistance
1.0 Ω
Current Monitor Full Scale
±6 V
Current Monitor Scale
4.17 A/V
Min Bypass Cap
200 µF
Min Inductance At 20v
30 µH
Min Inductance At 40v
63 µH
Min Inductance At 80v
125 µH
Normal Output Series R
1.87 KΩ
Output resistance
0.13 Ω
Overtemp Threshold
83°C
Reset Pull-up
100 KΩ
Saturation Voltage
3.25 V
Undervoltage Cutoff
16 V

Frequently Asked Questions about 306:

Q: What is the bandwidth of the Copley Controls 306 DC Servo Amplifier?

A: The Copley Controls 306 DC Servo Amplifier supports a bandwidth of 3 kHz, allowing for fast current response in servo systems.

Q: At what temperature does the 306 DC Servo Amplifier activate its overtemperature protection?

A: This amplifier has an overtemperature protection feature that is triggered at 83°C.

Q: What is the undervoltage cutoff setting for the Copley Controls 306 DC Servo Amplifier?

A: The undervoltage cutoff for this amplifier is set at 16 V, ensuring the device shuts down below this voltage to prevent malfunction.

Q: What is the current monitor full scale and scaling factor on the 306 DC Servo Amplifier?

A: For a ±6 V signal, the current monitor full scale is achieved on the 306 amplifier, with a scale of 4.17 A per volt.

Q: What is the minimum inductance required at 80 V for safe operation of the 306 DC Servo Amplifier?

A: The minimum inductance required at 80 V for this amplifier is 125 μH, which helps prevent instability during operation.

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